Solvay FM® 94K Adhesive Film

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Solvay FM® 94K Adhesive Film
Categories:	Polymer; Film; Thermoset; Epoxy
Material Notes:	FM® 94 adhesive is a 220°F (104°C) service temperature, modified epoxy film adhesive designed for bonding metallic and composite structures. FM 94 adhesive offers a unique combination of high temperature performance, toughness and moisture resistance as demonstrated by its ability to bond to wet Nomex® honeycomb and retention of shear properties after pre- and post-bond humidity exposure. FM 94 adhesive is designed for applications demanding the best of both 220°F (104°C) service temperature and -67°F (-55°C) peel strength. For composite and metal bonding applications, FM 94 adhesive is formulated to exhibit superior elongation, toughness and shear strength properties. The controlled flow characteristics allow for its use in co-cured applications as well as bonding pre-cured structures. Also, FM 94 adhesive provides excellent electrical insulation between metal and graphite composites, reducing the potential for galvanic corrosion. FM 94 film adhesive is manufactured as a supported adhesive with both knit and mat carriers, or as an unsupported film. When supported with a knit carrier, optimal mechanical properties can be obtained. The random mat provides superior handling characteristics. With the mat carrier, FM 94 adhesive can be supplied in a one-side tacky (OST) version which helps reduce air entrapment when bonding large metal or composite parts. Features & Benefits: Demonstrates superior strength in bonding both metallic and composite structures Provides structural performance from -67°F to 220°F (-55°C to 104°C) Offers exceptional elongation and toughness Higher service temperature version of FM® 73 film adhesive Applications: Bonding of metallic and composite structures Note 1: Aluminum Substrate with BR® 6747-1 Adhesive Primer Note 2: FM 94K 0.06 psf (293 gsm) Film Adhesive after Humidity, Salt Spray and Solvent Exposure, Aluminum Substrate with BR 6747-1 Adhesive Primer Note 3: FM 94K 0.06 psf (293 gsm) Film Adhesive, Effect of Cure Cycle, Aluminum Substrates with BR 6747-1 Adhesive Prime Note 4: FM 94K 0.06 psf (293 gsm) Film Adhesive with BR 6747-1 Adhesive Primer Note 5: Effect of Humidity, Wet Nomex Bonding with FM 94M 0.06 psf (293 gsm) Film Adhesive, Immersed in water for 24 hours at 140°F (60°C) then bonded within 2 hours Note 6: Composite Substrates Co-cure Data with FM 94M 0.06 psf (293 gsm) Film Adhesive Note 7: Secondary Bonding of Epoxy/Graphite Substrates with FM 94M 0.06 psf (293 gsm) Film Adhesive Information provided by Cytec, subsequently acquired by Solvay.
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Physical Properties	Metric	English	Comments

Volatiles	<= 1.0 %	<= 1.0 %
Storage Temperature	-18.0 °C	-0.400 °F

Mechanical Properties	Metric	English	Comments
Tensile Strength	1.72 MPa @Temperature 104 °C	250 psi @Temperature 219 °F	Flatwise, 0.06 psf, Note 1
	4.59 MPa @Temperature 82.0 °C	665 psi @Temperature 180 °F	Flatwise, 0.06 psf, Note 1
	8.20 MPa @Temperature 24.0 °C	1190 psi @Temperature 75.2 °F	Flatwise, 0.06 psf, Note 1
	11.41 MPa @Temperature -55.0 °C	1655 psi @Temperature -67.0 °F	Flatwise, 0.06 psf, Note 1
Shear Strength	44.8 MPa	6500 psi	Note 4
	16.44 MPa @Temperature 121 °C	2385 psi @Temperature 250 °F	Wide Area Blister Detection, 0.06 psf, Note 1; ASTM D3165
	24.3 MPa @Temperature 104 °C	3520 psi @Temperature 219 °F	Wide Area Blister Detection, 0.06 psf, Note 1; ASTM D3165
	27.54 MPa @Temperature 82.0 °C	3995 psi @Temperature 180 °F	Wide Area Blister Detection, 0.06 psf, Note 1; ASTM D3165
	28.51 MPa @Temperature 82.0 °C	4135 psi @Temperature 180 °F	After 30 days exposure to 180°F (82°C), 100% RH, Note 2; ASTM D1002
	29.20 MPa @Temperature 104 °C	4235 psi @Temperature 219 °F	0.06 psf, Note 1; ASTM D1002
	30.0 MPa @Temperature 82.0 °C	4350 psi @Temperature 180 °F	Cured 60 min. at 350°F (177°C), Note 3; ASTM D1002
	31.4 MPa @Temperature 82.0 °C	4550 psi @Temperature 180 °F	Cured 60 min. at 300°F (149°C), Note 3; ASTM D1002
	31.7 MPa @Temperature 82.0 °C	4600 psi @Temperature 180 °F	Cured 60 min. at 250°F (121°C), Note 3; ASTM D1002
	32.3 MPa @Temperature 71.0 °C	4690 psi @Temperature 160 °F	After 7 days exposure to MIL-H-5606 fluid at 75°F (24°C), Note 2; ASTM D1002
	33.0 MPa @Temperature 71.0 °C	4790 psi @Temperature 160 °F	After 7 days exposure to MIL-L-7808 fluid at 75°F (24°C), Note 2; ASTM D1002
	34.30 MPa @Temperature 71.0 °C	4975 psi @Temperature 160 °F	After 30 days exposure to salt spray per ASTM B117, Note 2; ASTM D1002
	34.7 MPa @Temperature 82.0 °C	5040 psi @Temperature 180 °F	0.06 psf, Note 1; ASTM D1002
	36.99 MPa @Temperature 71.0 °C	5365 psi @Temperature 160 °F	After 30 days exposure to tap water at 75°F (24°C), Note 2; ASTM D1002
	37.34 MPa @Temperature 71.0 °C	5415 psi @Temperature 160 °F	After 7 days exposure to JP-4 at 75°F (24°C), Note 2; ASTM D1002
	38.1 MPa @Temperature 24.0 °C	5520 psi @Temperature 75.2 °F	Wide Area Blister Detection, 0.06 psf, Note 1; ASTM D3165
	40.1 MPa @Temperature -55.0 °C	5810 psi @Temperature -67.0 °F	Wide Area Blister Detection, 0.06 psf, Note 1; ASTM D3165
	41.0 MPa @Temperature 24.0 °C	5950 psi @Temperature 75.2 °F	After 30 days exposure to 140°F (60°C), 100% RH, Note 2; ASTM D1002
	41.4 MPa @Temperature 24.0 °C	6000 psi @Temperature 75.2 °F	Cured 60 min. at 350°F (177°C), Note 3; ASTM D1002
	42.1 MPa @Temperature 24.0 °C	6100 psi @Temperature 75.2 °F	Cured 60 min. at 300°F (149°C), Note 3; ASTM D1002
	42.8 MPa @Temperature 24.0 °C	6210 psi @Temperature 75.2 °F	After 30 days exposure to 140°F (60°C), 100% RH, Note 2; ASTM D1002
	43.1 MPa @Temperature 24.0 °C	6250 psi @Temperature 75.2 °F	After 30 days exposure to salt spray per ASTM B117, Note 2; ASTM D1002
	43.1 MPa @Temperature 24.0 °C	6250 psi @Temperature 75.2 °F	Cured 60 min. at 250°F (121°C), Note 3; ASTM D1002
	44.9 MPa @Temperature -55.0 °C	6510 psi @Temperature -67.0 °F	0.06 psf, Note 1; ASTM D1002
	46.6 MPa @Temperature 24.0 °C	6760 psi @Temperature 75.2 °F	0.06 psf, Note 1; ASTM D1002
	43.33 MPa @Temperature 32.0 °C, Time 1.30e+6 sec	6285 psi @Temperature 89.6 °F, Time 360 hour	Note 4
	43.6 MPa @Temperature 24.0 °C, Time 2.59e+6 sec	6320 psi @Temperature 75.2 °F, Time 720 hour	Note 4
	44.16 MPa @Temperature 32.0 °C, Time 2.59e+6 sec	6405 psi @Temperature 89.6 °F, Time 720 hour	Note 4
	44.23 MPa @Temperature 24.0 °C, Time 1.30e+6 sec	6415 psi @Temperature 75.2 °F, Time 360 hour	Note 4
	45.20 MPa @Temperature 24.0 °C, Time 5.18e+6 sec	6555 psi @Temperature 75.2 °F, Time 1440 hour	Note 4
Peel Strength	14.0 kN/m	80.0 pli	Floating Roller, Note 4
	10.5 kN/m @Temperature 104 °C	60.0 pli @Temperature 219 °F	Floating Roller, 0.06 psf, Note 1; ASTM D3167
	11.4 kN/m @Temperature -55.0 °C	65.0 pli @Temperature -67.0 °F	Floating Roller, 0.06 psf, Note 1; ASTM D3167
	13.0 kN/m @Temperature 24.0 °C	74.0 pli @Temperature 75.2 °F	Floating Roller, 0.06 psf, Note 1; ASTM D3167
	13.1 kN/m @Temperature 82.0 °C	75.0 pli @Temperature 180 °F	Floating Roller, 0.06 psf, Note 1; ASTM D3167
	12.6 kN/m @Temperature 32.0 °C, Time 2.59e+6 sec	72.0 pli @Temperature 89.6 °F, Time 720 hour	Floating Roller, Note 4
	12.6 kN/m @Temperature 24.0 °C, Time 2.59e+6 sec	72.0 pli @Temperature 75.2 °F, Time 720 hour	Floating Roller, Note 4
	13.1 kN/m @Temperature 24.0 °C, Time 5.18e+6 sec	75.0 pli @Temperature 75.2 °F, Time 1440 hour	Floating Roller, Note 4

Thermal Properties	Metric	English	Comments
Maximum Service Temperature, Air	104 °C	220 °F
Minimum Service Temperature, Air	-55.0 °C	-67.0 °F

Processing Properties	Metric	English	Comments
Shelf Life	12.0 Month	12.0 Month

Descriptive Properties
Color	Green
Honeycomb Sandwich Peel	101 Nm/m		24°C, Note 1, ASTM D1781
	102 Nm/m		Note 4, 60 days at 75°F (24°C)
	107 Nm/m		Note 4, 15 days at 90°F (32°C)
	111 Nm/m		Note 4, 30 days at 75°F (24°C)
	111 Nm/m		-55°C, Note 3, Cured 60 min at 250°F (121°C), ASTM D1002
	116 Nm/m		-55°C, Note 3, Cured 60 min at 300°F (149°C), ASTM D1002
	119 Nm/m		82°C, Note 3, Cured 60 min at 300°F (149°C), ASTM D1002
	119 Nm/m		-55°C, Note 3, Cured 60 min at 350°F (177°C), ASTM D1002
	119 Nm/m		82°C, Note 3, Cured 60 min at 250°F (121°C), ASTM D1002
	119 Nm/m		Note 4, Control
	119 Nm/m		Note 4, 15 days at 75°F (24°C)
	125 Nm/m		93°C, Note 1, ASTM D1781
	126 Nm/m		24°C, Note 3, Cured 60 min at 250°F (121°C), ASTM D1002
	126 Nm/m		82°C, Note 3, Cured 60 min at 350°F (177°C), ASTM D1002
	133 Nm/m		24°C, Note 3, Cured 60 min at 350°F (177°C), ASTM D1002
	133 Nm/m		24°C, Note 3, Cured 60 min at 300°F (149°C), ASTM D1002
	90.4 Nm/m		104°C, Note 1, ASTM D1781
	92 Nm/m		Note 6, at 75°F (24°C) FM 94M co-cured with BMS 8-79 prepreg (epoxy/glass), BMS 8-124 core (Type 1, Class 1)
	95 Nm/m		Note 4, 30 days at 90°F (32°C)
Metal-to-Metal Climbing Drum Peel	289 Nm/m		104°C, Note 1, ASTM D1781
	311 Nm/m		93°C, Note 1, ASTM D1781
	378 Nm/m		24°C, Note 1, ASTM D1781

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PCYTED104 / 180406

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