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Master Bond adhesives

Morgan Advanced Ceramics Kaolite 2800 Cast Thermal Ceramic
Categories: Ceramic; Oxide

Material Notes: Crystalline Silica. Cast installation. Kaolite 2800 Cast and 2800 Gun are general-purpose insulating monolithic for use at temperatures up to 2800°F (1538°C). They contain high-purity, calciumaluminate cements for improved strength and volume stability. This mix utilizes a high-purity calcium- aluminate cement that is specifically chosen for its casting characteristics. A gun version is available as well.

Information provided by Morgan Advanced Materials

Key Words: Thermal Ceramics
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Physical PropertiesMetricEnglishComments
Density 1.538 - 1.731 g/cc
@Temperature 816 °C
0.05556 - 0.06254 lb/in³
@Temperature 1500 °F
fired
 1.698 - 1.858 g/cc
@Temperature 104 °C,
Time 86400 sec
0.06134 - 0.06712 lb/in³
@Temperature 219 °F,
Time 24.0 hour
dried
 
Mechanical PropertiesMetricEnglishComments
Modulus of Rupture 0.00276 - 0.00552 GPa0.400 - 0.801 ksidried 24 hours at 104°C
 0.00276 - 0.00552 GPa0.400 - 0.801 ksifired 5 hours at 816°C
 0.00552 - 0.01034 GPa0.801 - 1.500 ksifired 5 hours at temp use limit, °C
Compressive Strength  11.0 - 24.1 MPa
@Temperature 104 °C,
Time 86400 sec
1600 - 3500 psi
@Temperature 219 °F,
Time 24.0 hour
Cold Crushing Strength, dried; ASTM C 133
 11.72 - 24.1 MPa
@Temperature 816 °C,
Time 18000 sec
1700 - 3500 psi
@Temperature 1500 °F,
Time 5.00 hour
Cold Crushing Strength, fired; ASTM C 133
 10.3 - 34.5 MPa
@Temperature 1538 °C,
Time 18000 sec
1490 - 5000 psi
@Temperature 2800 °F,
Time 5.00 hour
Cold Crushing Strength, fired; ASTM C 133
 
Thermal PropertiesMetricEnglishComments
Thermal Conductivity  0.500 W/m-K
@Temperature 260 °C
3.47 BTU-in/hr-ft²-°F
@Temperature 500 °F
ASTM C201
 0.550 W/m-K
@Temperature 538 °C
3.82 BTU-in/hr-ft²-°F
@Temperature 1000 °F
ASTM C201
 0.580 W/m-K
@Temperature 815 °C
4.03 BTU-in/hr-ft²-°F
@Temperature 1500 °F
ASTM C201
 0.620 W/m-K
@Temperature 1093 °C
4.30 BTU-in/hr-ft²-°F
@Temperature 1999 °F
ASTM C201
 0.690 W/m-K
@Temperature 1371 °C
4.79 BTU-in/hr-ft²-°F
@Temperature 2500 °F
ASTM C201
Maximum Service Temperature, Air <= 1538 °C<= 2800 °F
Shrinkage  0.00 - 0.20 %
@Treatment Temp. 104 °C,
Time 86400 sec
0.00 - 0.20 %
@Treatment Temp. 219 °F,
Time 24.0 hour
dried; ASTM C113
 0.10 - 1.0 %
@Treatment Temp. 1538 °C,
Time 18000 sec
0.10 - 1.0 %
@Treatment Temp. 2800 °F,
Time 5.00 hour
fired; ASTM C113
 0.40 - 0.90 %
@Treatment Temp. 816 °C,
Time 18000 sec
0.40 - 0.90 %
@Treatment Temp. 1500 °F,
Time 5.00 hour
fired; ASTM C113
 
Processing PropertiesMetricEnglishComments
Moisture Content 16 - 22 %16 - 22 %casting by vibrating
Shelf Life 12.0 Month12.0 Month
 
Component Elements PropertiesMetricEnglishComments
Al2O3 57 %57 %
CaO 3.9 %3.9 %
Fe2O3 0.70 %0.70 %
K2O+Na2O 1.0 %1.0 %Na2O & K2O
MgO 0.10 %0.10 %
SiO2 36 %36 %
TiO2 1.5 %1.5 %
 
Descriptive Properties
Placement, average (kg)47

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CMORF6269 / 203053

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