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Ensinger PEI

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Melos Mecoline S TP 1030 F Halogen-free, thermoplastic, flame retardant sheathing
Categories: Polymer; Thermoplastic

Material Notes: Halogen-free, thermoplastic, flame retardant sheathing compound for low and medium voltage cables

Compound class: Sheathing

Compound category: TP

Flame retardant: ATH

Standards: DIN EN 50363-8 TM7; DIN VDE 0276-604 HM4; DIN VDE 0281 part 14 TM7; IEC 60092-360 SHF 1; VDE 0207 part 24 HM2, HM4; VDE 0250 part 215 HM5; UL 1277 Oil Res I; UL 1277 Oil Res II; IEC 60502-1 ST8

Typical applications: Halogen-free, low smoke, thermoplastic, highly oil and extra fuel resistant, flame retardant compound for the sheathing of low and medium voltage cables for moving applications. (e. g. Green Energy/Offshore)

Features: Flame retardant; Halogen-free; Low smoke; Flexible; Flexible at low temperatures; Oil resistant

Information provided by Melos

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Physical PropertiesOriginal ValueComments
Density 1.63 g/ccpressed plaques, 155°C / 5 min; DIN EN ISO 1183-1A
pH >= 6.2Corrosivity; IEC 60754-2
Mooney Viscosity 62
@Temperature 160 °C
ML (1+4); DIN ISO 289-1
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 87pressed plaques, 155°C / 5 min; DIN ISO 7619-1
Tensile Strength 11.2 MPaextruded tapes; IEC 60811-501
 6.80 MPa
@Temperature 100 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 9.80 MPa
@Temperature 150 °C,
Time 360000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 9.895 MPa
@Temperature 136 °C,
Time 605000 sec
extruded tapes, After ageing in air oven; IEC 60811-501
 9.901 MPa
@Temperature 23.0 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 10.002 MPa
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Fluid IRM 903; IEC 60811-404
 10.304 MPa
@Temperature 80.0 °C,
Time 5.18e+6 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 10.5952 MPa
@Temperature 100 °C,
Time 605000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 10.95 MPa
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Water purified; IEC 60811-404
Elongation at Break 305 %extruded tapes; IEC 60811-501
 66 %
@Temperature -52.0 °C
extruded tapes; DIN EN ISO 527
 260.47 %
@Temperature 100 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 262 %
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Fluid IRM 903; IEC 60811-404
 262.91 %
@Temperature 23.0 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 287.92 %
@Temperature 80.0 °C,
Time 5.18e+6 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 290.05 %
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Water purified; IEC 60811-404
 295.85 %
@Temperature 100 °C,
Time 605000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 298.9 %
@Temperature 136 °C,
Time 605000 sec
extruded tapes, After ageing in air oven; IEC 60811-501
 322.08 %
@Temperature 150 °C,
Time 360000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
Penetration 24
@Temperature 90.0 °C,
Time 21600 sec
[%] Hot pressure test, extruded tapes; IEC 60811-508
 24
@Temperature 100 °C,
Time 21600 sec
[%] Hot pressure test, extruded tapes; IEC 60811-508
 27
@Temperature 120 °C,
Time 21600 sec
[%] Hot pressure test, extruded tapes; IEC 60811-508
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 105 °C
Minimum Service Temperature, Air -70.0 °C
Brittleness Temperature -70.0 °CASTM D 746
 
Processing PropertiesOriginal ValueComments
Processing Temperature 160 - 180 °CTool
 170 - 180 °CMaximum mass temperature
Zone 1 130 - 150 °C
Zone 2 140 - 160 °C
Zone 3 140 - 160 °C
Zone 4 150 - 170 °C
Zone 5 150 - 170 °C
Adapter Temperature 155 - 175 °C
Head Temperature 160 - 180 °C
Drying Temperature 60.0 - 70.0 °C
Dry Time 4.00 - 6.00 hour
Shelf Life 12.0 Month
 
Component Elements PropertiesOriginal ValueComments
Loss on Ignition(%) 38 %pressed plaques, 165°C / 5 min.; ASTM D 2863 A
 
Descriptive Properties
Cold bend testNo cracksat -40°C, IEC 60811-504
Conductivity=0.6 µS/mmpressed plaques, 165°C / 5 min, IEC 60754-2
Main burning propertiesnot detectableHalogen content, IEC 754-1
Water absorption1.21 mg/cm2after 240h at 70°C, IEC 60811-402
 1.4 mg/cm2after 24h at 90°C, IEC 60811-402

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PMELOS010 / 296117

Proto3000 – 3D Engineering Solutions

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