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Chemically Resistant adhesives

ITW Insulcast® INSULGEL 70 CC Epoxy Potting/Encapsulation Compound
Categories: Polymer; Thermoset; Epoxy

Material Notes: Insulcast® solutions are compounds designed for potting and encapsulating. NSULGEL 70 CC is an epoxy compound exhibiting low shrinkage and thermal shock resistance. By making use of an inherently flexible epoxy resin and special filler technology, INSULGEL 70 CC provides reduced shrinkage and low coefficient of thermal expansion. This results in decreased stress and improved adhesion to components. Several curing agents for INSULGEL 70 CC are offered to satisfy such diverse requirements as fast cure for small components, extended pot life for uses involving large mixed quantities, and a heat cure hardener for higher temperature requirements.

Information provided by ITW Performance Polymers.

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Physical PropertiesMetricEnglishComments
Specific Gravity 0.950 g/cc0.950 g/ccUncured. Insulcure 11B
 0.980 g/cc0.980 g/ccUncured. Part B-1
 1.00 g/cc1.00 g/ccUncured. Insulcure 9
 1.53 g/cc1.53 g/ccUncured. Insulgel 70 CC
Viscosity <= 20 cP<= 20 cPPart B-1; ASTM D2393
 55 cP55 cPInsulcure 9; ASTM D2393
 700 cP700 cPInsulcure 11B; ASTM D2393
 16000 cP16000 cPInsulgel 70 CC; ASTM D2393
 
Mechanical PropertiesMetricEnglishComments
Hardness, Shore D 4343Part B-1; ASTM D2240
 7575Insulcure 9; ASTM D2240
 8080Insulcure 11B; ASTM D2240
Tensile Strength 13.1 MPa1900 psicured. Insulcure 9; ASTM D638
 13.1 MPa1900 psicured. Part B-1; ASTM D638
 17.2 MPa2500 psicured. Insulcure 11B; ASTM D638
Elongation at Break 20 %20 %cured. Insulcure 11B; ASTM D638
 30 %30 %cured. Insulcure 9; ASTM D638
 120 %120 %cured. Part B-1; ASTM D638
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity  1.00e+10 ohm-cm
@Temperature 100 °C
1.00e+10 ohm-cm
@Temperature 212 °F
Part B-1; ASTM D257
 1.00e+11 ohm-cm
@Temperature 100 °C
1.00e+11 ohm-cm
@Temperature 212 °F
Insulcure 9; ASTM D257
 7.00e+12 ohm-cm
@Temperature 25.0 °C
7.00e+12 ohm-cm
@Temperature 77.0 °F
Part B-1; ASTM D257
 1.00e+13 ohm-cm
@Temperature 100 °C
1.00e+13 ohm-cm
@Temperature 212 °F
Insulcure 11B; ASTM D257
 1.00e+14 ohm-cm
@Temperature 25.0 °C
1.00e+14 ohm-cm
@Temperature 77.0 °F
Insulcure 9; ASTM D257
 1.00e+15 ohm-cm
@Temperature 25.0 °C
1.00e+15 ohm-cm
@Temperature 77.0 °F
Insulcure 11B; ASTM D257
Dielectric Constant  3.9
@Frequency 1000 Hz
3.9
@Frequency 1000 Hz
Part B-1; ASTM D150
 4.5
@Frequency 1000 Hz
4.5
@Frequency 1000 Hz
Insulcure 11B; ASTM D150
 4.5
@Frequency 1000 Hz
4.5
@Frequency 1000 Hz
Insulcure 9; ASTM D150
Dielectric Strength 15.7 kV/mm400 kV/inInsulcure 9; ASTM D149
 15.7 kV/mm400 kV/inPart B-1; ASTM D149
 16.7 kV/mm425 kV/inInsulcure 11B; ASTM D149
Dissipation Factor  0.080
@Frequency 1000 Hz
0.080
@Frequency 1000 Hz
Part B-1; ASTM D150
 0.30
@Frequency 1000 Hz
0.30
@Frequency 1000 Hz
Insulcure 9; ASTM D150
 0.38
@Frequency 1000 Hz
0.38
@Frequency 1000 Hz
Insulcure 11B; ASTM D150
 
Thermal PropertiesMetricEnglishComments
CTE, linear 31.0 µm/m-°C17.2 µin/in-°Fcured. Insulcure 9
 31.0 µm/m-°C17.2 µin/in-°Fcured. Part B-1
 32.0 µm/m-°C17.8 µin/in-°Fcured. Insulcure 11B
Thermal Conductivity 0.519 W/m-K3.60 BTU-in/hr-ft²-°Fcured. Part B-1
 0.605 W/m-K4.20 BTU-in/hr-ft²-°Fcured. Insulcure 11B
 0.620 W/m-K4.30 BTU-in/hr-ft²-°Fcured. Insulcure 9
Maximum Service Temperature, Air 105 °C221 °FPart B-1
 130 °C266 °FInsulcure 9
 155 °C311 °FInsulcure 11B
 
Processing PropertiesMetricEnglishComments
Cure Time  120 min
@Temperature 100 °C
2.00 hour
@Temperature 212 °F
Insulcure 11B, post cure 1 hr @ 150°C
 960 - 1440 min
@Temperature 25.0 °C
16.0 - 24.0 hour
@Temperature 77.0 °F
Insulcure 9
 960 - 1440 min
@Temperature 25.0 °C
16.0 - 24.0 hour
@Temperature 77.0 °F
Part B-1. Post cure 12 hrs @ 50°C
Pot Life  0.500 - 0.750 min
@Temperature 25.0 °C
0.500 - 0.750 min
@Temperature 77.0 °F
Insulcure 9. 100g
 2.00 - 2.50 min
@Temperature 25.0 °C
2.00 - 2.50 min
@Temperature 77.0 °F
Insulcure 11B. 100g
 8.00 - 10.0 min
@Temperature 25.0 °C
8.00 - 10.0 min
@Temperature 77.0 °F
Part B-1. 100 g
Shelf Life 12.0 Month12.0 MonthInsulcure 11B
 12.0 Month12.0 MonthInsulcure 9
 12.0 Month12.0 MonthInsulgel 70 CC
 12.0 Month12.0 MonthPart B-1
 
Descriptive Properties
ColoramberUncured. Part B-1
 amberUncured. Insulcure 9
 amberUncured. Insulcure 11B
 blackUncured. Insulgel 70 CC
Mix Ratio by weight100:3.5-4Insulgel 70 CC:Insulcure 9
 100:5.5-6Insulgel 70 CC:Insulcure 11B
 100:9-10Insulgel 70 CC:Part B-1

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PITWIN9109 / 239619

Chemically Resistant adhesives

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