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Metal adhesives

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Master Bond EP42HT-2LTE Two Component Epoxy
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Key Features:
  • Very good temperature and chemical resistance
  • Convenient handling
  • Low shrinkage upon curing
  • Outstanding dimensional stability
Product Description: Master Bond EP42HT-2LTE is an innovative, two component epoxy system with an ultra low coefficient of thermal expansion. It can be used as an adhesive, sealant, coating and, in some cases, as a casting system. EP42HT-2LTE has a forgiving 100 to 40 mix ratio by weight, or a 100 to 50 mix ratio by volume. After mixing, the consistency is that of a paste with some flow. It will cure at room temperature in 4-7 days or more quickly at elevated temperatures, e.g. 4-6 hours at 150-200°F. However, to optimize properties, the recommended cure is overnight at room temperature followed by 3-5 hours at 150-200°F. The mainstay property of this epoxy system is its exceptionally low coefficient of expansion of 9-12 x 10-6 in/in/°C. It has an array of other highly desirable properties including stellar electrical insulation, very good chemical resistance and unsurpassed dimensional stability. This epoxy will bond well to a wide variety of substrates, including metals, composites, ceramics, glass and many plastics. It is also noteworthy for its low linear (<0.01%) and volumetric (<0.1%) shrinkage. The latter property is particularly useful in potting and encapsulation applications. Also, the compound allows for precise alignment with minimal fixturing and simple curing. Its service temperature range is from -60°F to +300°F. The color of Part A is light cream and Part B is similar, but slightly darker. EP42HT-2LTE and its very special property profile allows it to be a desirable selection for the more challenging electronic, aerospace, optical and specialty OEM applications. EP42HT-2LTE passes NASA low outgassing tests and is recommended for applications involving vacuums, optics and other usages that require this important property.

Product Advantages:

  • Non-critical 100 to 40 mix ratio by weight or 100 to 50 by volume
  • Easy application: only contact pressure required while curing; adhesive spreads readily
  • Highly reliable electrical insulator
  • High degree of dimensional stability
  • Desirably low shrinkage
  • Extraordinarily low coefficient of thermal expansion

Information provided by Master Bond Inc.

Vendors: Master Bond is a leading manufacturer of adhesives, sealants, coatings and potting compounds. Master Bond’s vast product line consists of over 3,000 epoxy, polyurethane, silicone, cyanoacrylate and latex adhesives that vary in viscosity, cure speed, strength, chemical resistance, electrical properties, etc. Our custom adhesives offer design flexibility and provide excellent bonding performance. Visit www.masterbond.com.

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Physical PropertiesOriginal ValueComments
Specific Gravity 2.70 g/ccPart B
 2.87 g/ccPart A
Viscosity 2000 - 6000 cPPart B
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 85 - 90
Tensile Strength 6000 - 7000 psi
Tensile Modulus 550000 - 650000 psi
Compressive Strength 26000 - 28000 psi
Adhesive Bond Strength 700 - 900 psiTensile lap, Aluminum to Aluminum
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+14 ohm-cm
Dielectric Constant 4.4
@Frequency 60 Hz
 
Thermal PropertiesOriginal ValueComments
CTE, linear 9.00 - 12.0 µm/m-°C
Maximum Service Temperature, Air 300 °F
Minimum Service Temperature, Air -60.0 °F
 
Processing PropertiesOriginal ValueComments
Cure Time 4.00 - 6.00 hour
@Temperature 65.6 - 93.3 °C
 96.0 - 168 hour
@Temperature 23.9 °C
Working Life 60.0 - 90.0 minAfter mixing, 100 g batch
Shelf Life 6.00 - 12.0 Month
@Temperature <=23.9 °C
in original, unopened containers
 
Descriptive Properties
Cure Scheduleovernight at 75°Ffollowed by 3-5 hours at 150-200°F
Mixing Ratio100:40 by weightParts A to B
 100:50 by volumeParts A to B
Viscositymoderately flowable pastemixed
 pastePart A

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PMASTM882 / 185475

Metal adhesives

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