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Master Bond adhesives

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Morgan Advanced Ceramics Kao-Tuff® Monolithics Tuff 110FF Thermal Ceramic
Categories: Ceramic; Oxide

Material Notes: Free flow / vibratory cast installation. Kao-Tuff 110FF are medium-weight erosion-resistant monolithics with excellent insulating properties installed by standard vibratory casting techniques. Abrasion losses 7 - 15 cc’s and a thermal conductivity of 5.5 at 1500°F (816°C) make them effective for numerous applications in FCCU and other industrial uses. Kao-Tuff 110 FF is the free flow version where extra flow capability is needed.

Applications:

  • FCCU linings
  • Molten aluminum contact (Kao-Tuff FS)
  • Kiln car

Information provided by Morgan Advanced Materials

Key Words: Thermal Ceramics
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Physical PropertiesOriginal ValueComments
Density 1.714 - 1.874 g/cc
@Temperature 816 °C
fired; ASTM C134
 1.81 - 1.986 g/cc
@Temperature 104 °C
dried 24 hours; ASTM C134
 
Mechanical PropertiesOriginal ValueComments
Modulus of Rupture 0.00448 - 0.00689 GPa
@Temperature 816 °C,
Time 18000 sec
fired; ASTM C133
 0.00448 - 0.00689 GPa
@Temperature 1316 °C,
Time 18000 sec
fired; ASTM C133
 0.00517 - 0.00827 GPa
@Temperature 104 °C,
Time 86400 sec
dried; ASTM C133
Compressive Strength 41.4 - 68.9 MPa
@Temperature 1316 °C,
Time 18000 sec
fired, Cold Crushing Strength; ASTM C133
 41.4 - 75.9 MPa
@Temperature 816 °C,
Time 18000 sec
fired, Cold Crushing Strength; ASTM C133
Abrasion 9.0 - 15
@Temperature 816 °C
cm3 loss, fired; ASTM C704
 
Thermal PropertiesOriginal ValueComments
Thermal Conductivity 0.740 W/m-K
@Temperature 260 °C
ASTM C201
 0.750 W/m-K
@Temperature 538 °C
ASTM C201
 0.760 W/m-K
@Temperature 815 °C
ASTM C201
 0.780 W/m-K
@Temperature 1093 °C
ASTM C201
Maximum Service Temperature, Air <= 1316 °C
Shrinkage 0.00 - 0.20 %
@Treatment Temp. 104 °C,
Time 86400 sec
dried; ASTM C113
 -0.400 - 0.60 %
@Treatment Temp. 1316 °C,
Time 18000 sec
fired; ASTM C113
 0.10 - 0.30 %
@Treatment Temp. 816 °C,
Time 18000 sec
fired; ASTM C113
 
Processing PropertiesOriginal ValueComments
Shelf Life 12.0 Month
 
Component Elements PropertiesOriginal ValueComments
Al2O3 49 %
CaO 14 %
Fe2O3 1.7 %
MgO 0.40 %
Na2O 1.2 %
SiO2 33 %
TiO2 0.70 %
 
Descriptive Properties
Placement, average (kg)51to place 1m3
Water Addition14-15.5 / 13-15% casting by vibrating

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CMORF6410 / 203194

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