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Master Bond adhesives

Morgan Advanced Ceramics Kao-Tuff® Monolithics Tuff 110FF Thermal Ceramic
Categories: Ceramic; Oxide

Material Notes: Free flow / vibratory cast installation. Kao-Tuff 110FF are medium-weight erosion-resistant monolithics with excellent insulating properties installed by standard vibratory casting techniques. Abrasion losses 7 - 15 cc’s and a thermal conductivity of 5.5 at 1500°F (816°C) make them effective for numerous applications in FCCU and other industrial uses. Kao-Tuff 110 FF is the free flow version where extra flow capability is needed.

Applications:

  • FCCU linings
  • Molten aluminum contact (Kao-Tuff FS)
  • Kiln car

Information provided by Morgan Advanced Materials

Key Words: Thermal Ceramics
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Physical PropertiesMetricEnglishComments
Density  1.714 - 1.874 g/cc
@Temperature 816 °C
0.06192 - 0.06770 lb/in³
@Temperature 1500 °F
fired; ASTM C134
 1.81 - 1.986 g/cc
@Temperature 104 °C
0.0654 - 0.07175 lb/in³
@Temperature 219 °F
dried 24 hours; ASTM C134
 
Mechanical PropertiesMetricEnglishComments
Modulus of Rupture  0.00448 - 0.00689 GPa
@Temperature 816 °C,
Time 18000 sec
0.650 - 0.999 ksi
@Temperature 1500 °F,
Time 5.00 hour
fired; ASTM C133
 0.00448 - 0.00689 GPa
@Temperature 1316 °C,
Time 18000 sec
0.650 - 0.999 ksi
@Temperature 2401 °F,
Time 5.00 hour
fired; ASTM C133
 0.00517 - 0.00827 GPa
@Temperature 104 °C,
Time 86400 sec
0.750 - 1.20 ksi
@Temperature 219 °F,
Time 24.0 hour
dried; ASTM C133
Compressive Strength  41.4 - 68.9 MPa
@Temperature 1316 °C,
Time 18000 sec
6000 - 9990 psi
@Temperature 2401 °F,
Time 5.00 hour
fired, Cold Crushing Strength; ASTM C133
 41.4 - 75.9 MPa
@Temperature 816 °C,
Time 18000 sec
6000 - 11000 psi
@Temperature 1500 °F,
Time 5.00 hour
fired, Cold Crushing Strength; ASTM C133
Abrasion 9.0 - 15
@Temperature 816 °C
9.0 - 15
@Temperature 1500 °F
cm3 loss, fired; ASTM C704
 
Thermal PropertiesMetricEnglishComments
Thermal Conductivity  0.740 W/m-K
@Temperature 260 °C
5.14 BTU-in/hr-ft²-°F
@Temperature 500 °F
ASTM C201
 0.750 W/m-K
@Temperature 538 °C
5.20 BTU-in/hr-ft²-°F
@Temperature 1000 °F
ASTM C201
 0.760 W/m-K
@Temperature 815 °C
5.27 BTU-in/hr-ft²-°F
@Temperature 1500 °F
ASTM C201
 0.780 W/m-K
@Temperature 1093 °C
5.41 BTU-in/hr-ft²-°F
@Temperature 1999 °F
ASTM C201
Maximum Service Temperature, Air <= 1316 °C<= 2401 °F
Shrinkage  0.00 - 0.20 %
@Treatment Temp. 104 °C,
Time 86400 sec
0.00 - 0.20 %
@Treatment Temp. 219 °F,
Time 24.0 hour
dried; ASTM C113
 -0.400 - 0.60 %
@Treatment Temp. 1316 °C,
Time 18000 sec
-0.400 - 0.60 %
@Treatment Temp. 2401 °F,
Time 5.00 hour
fired; ASTM C113
 0.10 - 0.30 %
@Treatment Temp. 816 °C,
Time 18000 sec
0.10 - 0.30 %
@Treatment Temp. 1500 °F,
Time 5.00 hour
fired; ASTM C113
 
Processing PropertiesMetricEnglishComments
Shelf Life 12.0 Month12.0 Month
 
Component Elements PropertiesMetricEnglishComments
Al2O3 49 %49 %
CaO 14 %14 %
Fe2O3 1.7 %1.7 %
MgO 0.40 %0.40 %
Na2O 1.2 %1.2 %
SiO2 33 %33 %
TiO2 0.70 %0.70 %
 
Descriptive Properties
Placement, average (kg)51to place 1m3
Water Addition14-15.5 / 13-15% casting by vibrating

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CMORF6410 / 203194

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