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Metal adhesives

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Resinlab® EP1046FG Clear Electronic Grade Epoxy Encapsulant
Categories: Polymer; Thermoset; Epoxy; Epoxy Encapsulant, Unreinforced

Material Notes: Resinlab™ EP1046FG Clear is a two part unfilled very fast curing electronic grade epoxy encapsulant designed for small castings (less than 25 grams). It cures very quickly with low exotherm to a tough, semi-rigid polymer matrix. Its low viscosity allows for good wicking and penetration into components and circuitry and also gives good air release. It has very good resistance to water, acids and bases and most organic solvents. It was especially formulated to a 1A:1B volume mix ratio for use in side-by-side dispensing cartridges and meter/mix and dispense equipment. EP1046FG Clear will reach handle cure at room temperature within 1 to 2 hours. Cure time can be accelerated by the application of heat after product has gelled. Times and temperatures from 30 minutes at 65°C to 10 minutes at 100°C are typical for small castings (less than 25 grams).

Information Provided by Resinlab L.L.C., an Ellsworth Adhesives Company.

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Physical PropertiesOriginal ValueComments
Specific Gravity 0.970 g/ccPart B; TM R050-16
 1.05 g/ccMixed; TM R050-16
 1.14 g/ccPart A; TM R050-16
Water Absorption 0.29 %
@Time 86400 sec
TM R050-35
Viscosity 1200 cPPart A, RVT, #2, 2.5 rpm; TM R050-12
 1300 cPMixed; TM R050-12
 1400 cPPart B, RVT, #2, 2.5 rpm; TM R050-12
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 85TM R050-17
Tensile Strength at Break 3500 psiTM R050-36
Tensile Strength, Ultimate 4000 psiTM R050-36
Tensile Strength, Yield 1500 psiTM R050-36
Elongation at Break 4.0 - 8.0 %TM R050-36
Tensile Modulus 250 ksiTM R050-36
Compressive Yield Strength 7000 psiTM R050-38
Compressive Strength 14000 psiUltimate; TM R050-38
 14000 psiBreak; TM R050-38
Compressive Modulus 200 ksiTM R050-38
Adhesive Bond Strength 600 psiLap shear; 2024 T3 Al Abraded / MEK Wipe; TM R050-37
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 8.00e+14 ohm-cm
Dielectric Constant 4.5
@Frequency 100 Hz,
Temperature 25.0 °C
Dielectric Strength 440 V/mil
 
Thermal PropertiesOriginal ValueComments
CTE, linear 50.0 µm/m-°C
Thermal Conductivity 0.170 W/m-K
Maximum Service Temperature, Air 150 °C
Minimum Service Temperature, Air -40.0 °C
Glass Transition Temp, Tg 60.0 °CTM R050-25
 
Optical PropertiesOriginal ValueComments
Transmission, Visible 90 %clear; thickness not quantified
 
Processing PropertiesOriginal ValueComments
Pot Life 2.0 - 4.0 minMass: 50g; TM R050-19
 
Descriptive Properties
ColorClear
Mix Ratio1:1Volume
 100:85Weight

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Metal adhesives

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