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Master Bond adhesives

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SABIC VALOX™ FR DR48 PBT (Asia)
Categories: Polymer; Thermoplastic; Polyester, TP; Polybutylene Terephthalate (PBT)

Material Notes: VALOX DR48 is a 17% glass filled, flame retardant Polybutyleneterephthalate (PBT) injection moldable grade with excellent chemical resistance. It has a UL94V0@0.90mm and 5VA@3.0mm flame rating. This is a good candidate for a variety of applications in the electrical industry including connectors, bobbins, and switches.

Information provided by SABIC

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.53 g/ccASTM D792
 1.53 g/ccASTM D792
Water Absorption 0.070 %24 hours; ASTM D570
Linear Mold Shrinkage, Flow 0.0040 - 0.0060 cm/cm
@Thickness 1.50 - 3.20 mm
SABIC method
 0.0060 - 0.0090 cm/cm
@Thickness 3.20 - 4.60 mm
SABIC method
Linear Mold Shrinkage, Transverse 0.0050 - 0.0080 cm/cm
@Thickness 1.50 - 3.20 mm
SABIC method
 0.0080 - 0.011 cm/cm
@Thickness 3.20 - 4.60 mm
SABIC method
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell R 118ASTM D785
Tensile Strength at Break 93.0 MPa5 mm/min; ASTM D638
Flexural Strength 140 MPabrk, 1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 5200 MPa1.3 mm/min, 50 mm span; ASTM D790
Izod Impact, Notched 49.0 J/mASTM D256
Izod Impact, Unnotched 500 J/mASTM D4812
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+15 ohm-cmASTM D257
Dielectric Constant 3.4
@Frequency 1e+6 Hz
ASTM D150
 3.6
@Frequency 100 Hz
ASTM D150
Dielectric Strength 18.8 kV/mm
@Thickness 3.20 mm
in air; ASTM D149
 25.0 kV/mm
@Thickness 1.60 mm
in oil; ASTM D149
Dissipation Factor 0.0020
@Frequency 100 Hz
ASTM D150
 0.016
@Frequency 1e+6 Hz
ASTM D150
Arc Resistance 60 - 120 secASTM D495
Comparative Tracking Index 175 - 250 VUL 746A
Hot Wire Ignition, HWI 15 - 30 secUL 746A
High Amp Arc Ignition, HAI >= 120 arcsUL 746A
High Voltage Arc-Tracking Rate, HVTR >= 150 mm/minUL 746A
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 19.8 µm/m-°C
@Temperature -40.0 - 40.0 °C
ASTM E831
 19.8 µm/m-°C
@Temperature 60.0 - 138 °C
ASTM E831
Deflection Temperature at 0.46 MPa (66 psi) 210 °C
@Thickness 6.40 mm
unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 182 °C
@Thickness 6.40 mm
unannealed; ASTM D648
UL RTI, Electrical 120 °CUL 746B
UL RTI, Mechanical with Impact 120 °CUL 746B
UL RTI, Mechanical without Impact 140 °CUL 746B
Flammability, UL94 V-0
@Thickness 0.900 mm
UL 94
 5VA
@Thickness 3.00 mm
UL 94
Oxygen Index 29 %ASTM D2863
 
Processing PropertiesOriginal ValueComments
Nozzle Temperature 245 - 260 °CInjection Molding
Zone 1 240 - 255 °C
Zone 2 245 - 260 °C
Zone 3 250 - 265 °C
Melt Temperature 250 - 265 °C
Mold Temperature 65.0 - 90.0 °C
Drying Temperature 120 °CInjection Molding
Dry Time 3.00 - 4.00 hourInjection Molding
 12.0 hourCumulative; Injection Molding
Moisture Content 0.020 %
Back Pressure 0.300 - 0.700 MPa
Shot Size 40 - 80 %
Vent Depth 0.00250 - 0.00380 cm
Screw Speed 50 - 80 rpm

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PSABI10346 / 243813

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