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Specialty Compounds RTP Company

Thermal Ceramics Kao-Tuff 110G Castables
Categories: Ceramic; Oxide

Material Notes: Kao-Tuff 110G is a medium-weight erosion-resistant castable with excellent insulating properties. Abrasion losses of 9 - 17 cc’s and a thermal conductivity of 5.1 at 1500°F (816°C) make it effective for numerous applications in F.C.C.U. and other industrial uses.

Features:

  • Feature specially enhanced properties that allow them to outperform conventional refractories
  • Abrasion losses from 8 to 22 cc’s
  • Gunning, hand packing and cast vibration placement techniques
  • Applications:

  • FCCU
  • Information provided by Thermal Ceramics

    Data has not been recently verified. Please contact manufacturer for current information.

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    Physical PropertiesMetricEnglishComments
    Density 1.699 - 1.811 g/cc0.06138 - 0.06543 lb/in³Fired at 2400°F
     1.667 - 1.859 g/cc0.06022 - 0.06716 lb/in³Fired at 1500°F
     
    Mechanical PropertiesMetricEnglishComments
    Modulus of Rupture 0.0103 - 0.0138 GPa1.50 - 2.00 ksiDried 18-24 hours at 220°F; ASTM C133
     0.00552 - 0.00827 GPa
    @Treatment Temp. 816 °C,
    Time 18000 sec
    0.800 - 1.20 ksi
    @Treatment Temp. 1500 °F,
    Time 5.00 hour
    ASTM C133
     0.00621 - 0.00896 GPa
    @Treatment Temp. 1320 °C,
    Time 18000 sec
    0.900 - 1.30 ksi
    @Treatment Temp. 2400 °F,
    Time 5.00 hour
    ASTM C133
    Compressive Strength 44.8 - 65.5 MPa6500 - 9500 psiDried for 18-24 hours at 220°F
     44.8 - 69.0 MPa6500 - 10000 psiFired 5 hours at 1500°F; ASTM C133
     48.3 - 69.0 MPa7010 - 10000 psiFired 5 hours at 2400°F
     
    Thermal PropertiesMetricEnglishComments
    Thermal Conductivity  0.634 W/m-K
    @Temperature 260 °C
    4.40 BTU-in/hr-ft²-°F
    @Temperature 500 °F
    ASTM C417
     0.648 W/m-K
    @Temperature 538 °C
    4.50 BTU-in/hr-ft²-°F
    @Temperature 1000 °F
    ASTM C417
     0.663 W/m-K
    @Temperature 816 °C
    4.60 BTU-in/hr-ft²-°F
    @Temperature 1500 °F
    ASTM C417
     0.677 W/m-K
    @Temperature 1090 °C
    4.70 BTU-in/hr-ft²-°F
    @Temperature 2000 °F
    ASTM C417
    Maximum Service Temperature, Air 1320 °C2400 °F
    Shrinkage  -0.400 - 0.40 %
    @Temperature 1320 °C,
    Time 18000 sec
    -0.400 - 0.40 %
    @Temperature 2400 °F,
    Time 5.00 hour
    ASTM C113
     0.10 - 0.40 %
    @Temperature 816 °C,
    Time 18000 sec
    0.10 - 0.40 %
    @Temperature 1500 °F,
    Time 5.00 hour
    ASTM C113
     0.00 - 0.20 %
    @Treatment Temp. 104 °C
    0.00 - 0.20 %
    @Treatment Temp. 220 °F
    Dried 18-24 hours; ASTM C113
     
    Processing PropertiesMetricEnglishComments
    Shelf Life 12.0 Month12.0 Month
     
    Component Elements PropertiesMetricEnglishComments
    Al2O3 45 %45 %
    Alkalis 0.30 %0.30 %
    CaO 14 %14 %
    Fe2O3 1.7 %1.7 %
    MgO 0.40 %0.40 %
    SiO2 38 %38 %
    TiO2 0.70 %0.70 %

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