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Thermal Ceramics Kao-Tuff 110G Castables
Categories: Ceramic; Oxide

Material Notes: Kao-Tuff 110G is a medium-weight erosion-resistant castable with excellent insulating properties. Abrasion losses of 9 - 17 cc’s and a thermal conductivity of 5.1 at 1500°F (816°C) make it effective for numerous applications in F.C.C.U. and other industrial uses.

Features:

  • Feature specially enhanced properties that allow them to outperform conventional refractories
  • Abrasion losses from 8 to 22 cc’s
  • Gunning, hand packing and cast vibration placement techniques
  • Applications:

  • FCCU
  • Information provided by Thermal Ceramics

    Data has not been recently verified. Please contact manufacturer for current information.

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    Physical PropertiesOriginal ValueComments
    Density 1.699 - 1.811 g/ccFired at 2400°F
     1.667 - 1.859 g/ccFired at 1500°F
     
    Mechanical PropertiesOriginal ValueComments
    Modulus of Rupture 1.50 - 2.00 ksiDried 18-24 hours at 220°F; ASTM C133
     0.800 - 1.20 ksi
    @Treatment Temp. 816 °C,
    Time 18000 sec
    ASTM C133
     0.900 - 1.30 ksi
    @Treatment Temp. 1320 °C,
    Time 18000 sec
    ASTM C133
    Compressive Strength 44.8 - 65.5 MPaDried for 18-24 hours at 220°F
     44.8 - 69.0 MPaFired 5 hours at 1500°F; ASTM C133
     48.3 - 69.0 MPaFired 5 hours at 2400°F
     
    Thermal PropertiesOriginal ValueComments
    Thermal Conductivity 4.40 BTU-in/hr-ft²-°F
    @Temperature 260 °C
    ASTM C417
     4.50 BTU-in/hr-ft²-°F
    @Temperature 538 °C
    ASTM C417
     4.60 BTU-in/hr-ft²-°F
    @Temperature 816 °C
    ASTM C417
     4.70 BTU-in/hr-ft²-°F
    @Temperature 1090 °C
    ASTM C417
    Maximum Service Temperature, Air 2400 °F
    Shrinkage -0.400 - 0.40 %
    @Temperature 1320 °C,
    Time 18000 sec
    ASTM C113
     0.10 - 0.40 %
    @Temperature 816 °C,
    Time 18000 sec
    ASTM C113
     0.00 - 0.20 %
    @Treatment Temp. 104 °C
    Dried 18-24 hours; ASTM C113
     
    Processing PropertiesOriginal ValueComments
    Shelf Life 12.0 Month
     
    Component Elements PropertiesOriginal ValueComments
    Al2O3 45 %
    Alkalis 0.30 %
    CaO 14 %
    Fe2O3 1.7 %
    MgO 0.40 %
    SiO2 38 %
    TiO2 0.70 %

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