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Metal adhesives

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Master Bond EP42HT-3AO Two part, room temperature curable epoxy system
Categories: Polymer; Thermoset; Epoxy; Epoxy Adhesive; Epoxy Encapsulant, Unreinforced

Material Notes: Key Features:
  • Convenient handling, long working life
  • Thermal conductive and electrical insulative
  • High glass transition temperature
  • Low coefficient of thermal expansion
Master Bond EP42HT-3AO is thermally conductive, electrically insulating epoxy for bonding, sealing, coating and encapsulation applications. It is relatively easy to use with a forgiving 100 to 40 mix ratio by weight. It will cure in 3-4 days at room temperature or 2-3 hours at 150-200°F. To optimize properties, the recommended curing is overnight at room temperature followed by 2-3 hours at 150-200°F. Upon mixing, EP42HT-3AO is a moderate viscosity system with very good flow properties. Among its many favorable attributes, this system has a high glass transition temperature and a low coefficient of thermal expansion. It bonds well to a wide variety of substrates including metals, composites, ceramics, glass and many plastics. Some positives include its low shrinkage upon curing and stellar dimensional stability. It is resistant to water, oils, acid, bases and many solvents. The service temperature range is from -100°F to +400°F. The color of Part A is white and the color of Part B is off-white. This blend of product properties allows this distinctive formulation to be used in specialty electronic, optical, opto-electronic, aerospace and related industries.

Product Advantages:

  • Forgiving 100:40 mix ratio by weight
  • Good flow, long working life
  • Cures at ambient and elevated temperatures
  • Superior thermal and dimensional stability
  • Very good thermal conductivity and electrical insulation
  • Combines low CTE and high Tg
  • Meets NASA low outgassing specification

Information provided by Masterbond.

Vendors: Master Bond is a leading manufacturer of adhesives, sealants, coatings and potting compounds. Master Bond’s vast product line consists of over 3,000 epoxy, polyurethane, silicone, cyanoacrylate and latex adhesives that vary in viscosity, cure speed, strength, chemical resistance, electrical properties, etc. Our custom adhesives offer design flexibility and provide excellent bonding performance. Visit www.masterbond.com.

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Physical PropertiesOriginal ValueComments
Viscosity 500 - 1500 cPPart B
 40000 - 80000 cPmixed
 750000 - 950000 cPPart A
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 85 - 95
Tensile Strength 7000 - 8000 psi
Elongation at Break 1.0 - 3.0 %
Tensile Modulus 550000 - 600000 psi
Adhesive Bond Strength 900 - 1100 psilap shear, Al/Al
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+14 ohm-cm
Dielectric Constant 4.5
 
Thermal PropertiesOriginal ValueComments
CTE, linear 13.0 - 16.0 µm/m-°C
Thermal Conductivity 1.59 - 1.73 W/m-K
Maximum Service Temperature, Air 400 °F
Minimum Service Temperature, Air -100 °F
Glass Transition Temp, Tg 140 - 150 °C
 
Processing PropertiesOriginal ValueComments
Cure Time 2.00 - 3.00 hour
@Temperature 65.6 - 93.3 °C
 72.0 - 96.0 hour
@Temperature 23.9 °C
Working Life 60.0 - 90.0 minAfter mixing, 100 g batch
Shelf Life 6.00 MonthIn original unopened containers
 
Descriptive Properties
Cure scheduleOvernight at 75°F, followed by 2-3 hours at 150-200°FOptimum
Mixing Ratio100:40Parts A to B, by weight

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PMASTM717 / 233774

Metal adhesives

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