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Master Bond adhesives

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Morgan Advanced Ceramics Kaolite Super HS Gun Thermal Ceramic
Categories: Ceramic; Oxide

Material Notes: Gun installation. Kaolite Super HS Gun is a medium weight, premium insulating monolithic for use up to 2400°F (1371°C). It has exceptional strength to weight characteristics and is well suitable for tough petrochemical F.C.C.U. applications.

Applications:

  • Backup insulation in two component linings in petrochemical process units
  • Hot face lining in ductwork from waste heat recovery boilers and process unit
  • F.C.C.U. linings - regenerator
  • Hydrogen or reducing atmosphere linings
  • Radiant section in steam flood generators
  • Steam flood generator convection sections and target walls
  • Cat cracker regenerator lining

Information provided by Morgan Advanced Materials

Key Words: Thermal Ceramics
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Physical PropertiesOriginal ValueComments
Density 1.154 - 1.33 g/cc
@Temperature 816 °C
fired
 1.281 - 1.458 g/cc
@Temperature 104 °C,
Time 86400 sec
dried
 
Mechanical PropertiesOriginal ValueComments
Modulus of Rupture 0.00138 - 0.00414 GPafired 5 hours at 816°C
 0.00310 - 0.00621 GPadried 24 hours at 104°C
 0.00344 - 0.00690 GPafired 5 hours at temp use limit, °C
Compressive Strength 12.4 - 24.1 MPa
@Temperature 1093 °C,
Time 18000 sec
Cold Crushing Strength, fired
 15.1 - 34.5 MPa
@Temperature 104 °C,
Time 86400 sec
Cold Crushing Strength, dried
 17.2 - 34.5 MPa
@Temperature 1315 °C,
Time 18000 sec
Cold Crushing Strength, fired
 
Thermal PropertiesOriginal ValueComments
Thermal Conductivity 0.390 W/m-K
@Temperature 260 °C
ASTM C201
 0.420 W/m-K
@Temperature 538 °C
ASTM C201
 0.430 W/m-K
@Temperature 815 °C
ASTM C201
 0.460 W/m-K
@Temperature 1093 °C
ASTM C201
Maximum Service Temperature, Air <= 1315 °C
Shrinkage 0.00 - 0.20 %
@Treatment Temp. 104 °C,
Time 86400 sec
dried; ASTM C113
 0.10 - 0.40 %
@Treatment Temp. 1093 °C,
Time 18000 sec
fired; ASTM C113
 0.50 - 1.5 %
@Treatment Temp. 1315 °C,
Time 18000 sec
fired; ASTM C113
 
Processing PropertiesOriginal ValueComments
Shelf Life 12.0 Month
 
Component Elements PropertiesOriginal ValueComments
Al2O3 28 %after firing
CaO 11.5 %after firing
Fe2O3 2.6 %after firing
K2O+Na2O 2.3 %Na2O & K2O
MgO 0.70 %after firing
SiO2 53.5 %after firing
TiO2 1.2 %after firing
 
Descriptive Properties
Placement, average (kg)35to place 1m3

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CMORF6308 / 203092

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