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ExxonMobil Santoprene® 101-55 Thermoplastic Elastomer
Categories: Polymer; Thermoplastic; Elastomer, TPE; Thermoplastic Vulcanizate Elastomer (TPV)
Material Notes: A soft, black, versatile thermoplastic vulcanizate (TPV) in the thermoplastic elastomer (TPE) family. This material combines good physical properties and chemical resistance for use in a wide range of applications. This grade of Santoprene TPV is shear-dependent and can be processed on conventional thermoplastics equipment for injection molding or extrusion. It is polyolefin based and completely recyclable.

Key Features:

  • UL listed: file #QMFZ2.E80017, Plastics - Component; file #QMFZ8.E80017, Plastics Certified For Canada - Component.
  • Although not NSF certified, this product has a Material Supplier Form on file with NSF to facilitate its evaluation for use in applications requiring NSF certification.
  • Recommended for applications requiring excellent flex fatigue resistance.
  • Excellent ozone resistance.
  • EU and China RoHS compliant.
Applications:
  • Automotive
    • Air Filter Gaskets
    • Air Induction System Ducts
    • Plugs, Bumpers, Grommets, Clips
    • Seals and Gaskets
  • Consumer
    • Electronics
  • Industrial
    • Seals and Gaskets
Uses:
  • Appliance Components
  • Consumer Applications
  • Gaskets
  • Automotive Applications
  • Diaphrams
  • Seal s
  • Automotive Under the Hood
  • Electrical Parts
  • Tubing
Processing Method: Coextrusion, Injection Molding, Profile Extrusion, Extrusion, Multi Injection Molding and Sheet Extrusion

Availability: Africa & Middle East, Europe, North America, Asia Pacific, Latin America and South America

Information provided by ExxonMobil
Key Words: EU 2003/11/EC; RoHS Compliant; UL JMLU2; UL QMFZ2; UL QMFZ8
Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Specific Gravity 0.970 g/cc0.970 g/ccASTM D792
 
Mechanical PropertiesMetricEnglishComments
Hardness, Shore A 59590.0787 in; ASTM D2240
 62
@Treatment Temp. 150 °C,
Time 605000 sec		62
@Treatment Temp. 302 °F,
Time 168 hour		in Air; ASTM D573
Tensile Strength at Break 5.20 MPa754 psiAcross Flow; ASTM D412
 4.48 MPa
@Treatment Temp. 150 °C,
Time 605000 sec		650 psi
@Treatment Temp. 302 °F,
Time 168 hour		in Air; ASTM D573
Tensile Stress at Strain 2.10 MPa
@Strain 100 %		305 psi
@Strain 100 %		Across Flow; ASTM D412
Elongation at Break 400 %400 %Across Flow; ASTM D412
 452 %
@Treatment Temp. 150 °C,
Time 605000 sec		452 %
@Treatment Temp. 302 °F,
Time 168 hour		in Air; ASTM D573
Tear Strength 16.0 kN/m91.4 pli73°C, Die C, Across Flow; ASTM D624
Compression Set  22 %
@Temperature 70.0 °C,
Time 79200 sec		22 %
@Temperature 158 °F,
Time 22.0 hour		Type 1; ASTM D395
 38 %
@Temperature 125 °C,
Time 252000 sec		38 %
@Temperature 257 °F,
Time 70.0 hour		Type 1; ASTM D395
 
Electrical PropertiesMetricEnglishComments
Dielectric Constant 2.42.41.93 mm; ASTM D150
Dielectric Strength 27.2 kV/mm690 kV/in2.03 mm; ASTM D149
 
Thermal PropertiesMetricEnglishComments
Maximum Service Temperature, Air 275 °C527 °FSAE J2236
Brittleness Temperature -60.0 °C-76.0 °FASTM D746
UL RTI, Electrical 90.0 °C194 °FUL 746
UL RTI, Mechanical with Impact  90.0 °C
@Thickness 1.00 mm		194 °F
@Thickness 0.0394 in		UL 746
 90.0 °C
@Thickness 1.50 mm		194 °F
@Thickness 0.0591 in		UL 746
 95.0 °C
@Thickness 3.00 mm		203 °F
@Thickness 0.118 in		UL 746
Flammability, UL94  HB
@Thickness 1.00 mm		HB
@Thickness 0.0394 in
 HB
@Thickness 1.50 mm		HB
@Thickness 0.0591 in
 HB
@Thickness 3.00 mm		HB
@Thickness 0.118 in
 
Processing PropertiesMetricEnglishComments
Processing Temperature 175 - 230 °C347 - 446 °F
Rear Barrel Temperature 177 °C350 °F
Middle Barrel Temperature 182 °C360 °F
Front Barrel Temperature 182 °C360 °F
Nozzle Temperature 188 - 221 °C370 - 430 °F
Die Temperature 199 °C390 °FExtrusion
Melt Temperature >= 196 °C>= 385 °FExtrusion
 193 - 232 °C380 - 450 °FProcessing
Mold Temperature 10.0 - 51.7 °C50.0 - 125 °FProcessing
Drying Temperature 82.2 °C180 °F
Dry Time 3 hour3 hour
Moisture Content 0.080 %0.080 %
Back Pressure 0.345 - 0.689 MPa50.0 - 100 psiProcessing
 5.00 - 20.0 MPa725 - 2900 psiExtrusion
Clamp Pressure 41.4 - 68.9 MPa6000 - 10000 psi
Vent Depth 0.00254 cm0.00100 in
Cushion 0.317 - 0.635 cm0.125 - 0.250 in
Screw Speed 100 - 200 rpm100 - 200 rpm
 
Descriptive Properties
ColorBlack
FormPellets
Injection RateFast
Maximum Regrind %20
Screw Compression Ratio2:1 - 2.5:1
Screw L/D Ratio16:1 - 20:1

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to view all the property values for this datasheet as they were originally entered into MatWeb.

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