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Specialty Compounds RTP Company

Thermal Ceramics Kaocrete HPM 90 Ultra High Strength Castables
Categories: Ceramic; Oxide; Aluminum Oxide

Material Notes: Kaocrete HPM 90 is a 93%-alumina product designed for extremely rugged applications requiring hot strength and excellent load bearing characteristics. At 190 pcf density, Kaocrete HPM 90 is comparable to pressed high-alumina brick, with actual hot strengths at intermediate temperatures superior to a 90%-alumina brick.

Features:

  • Provide 2 to 3 times greater strengths than standard castables with similar densities
  • Superb resistance to abrasion or mechanical impact
  • Excellent thermal shock resistance
  • Resistant to slag or metal contact
  • Stronger bond formed when heated
  • Porosity rivals that of dense firebrick
  • All water used in casting is removed once monolithic reaches 350°F (177°C)
  • Information provided by Thermal Ceramics

    Data has not been recently verified. Please contact manufacturer for current information.

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    Physical PropertiesMetricEnglishComments
    Density 2.901 - 3.061 g/cc0.1048 - 0.1106 lb/in³Fired
    Deformation 0.60 %0.60 %load-25 psi, 1.5 hours at 2640°F; ASTM C16
     
    Mechanical PropertiesMetricEnglishComments
    Modulus of Rupture 0.0110 - 0.0165 GPa1.60 - 2.40 ksiDried 18-24 hours at 220°F; ASTM C133
     0.0110 - 0.0165 GPa
    @Treatment Temp. 816 °C,
    Time 18000 sec
    1.60 - 2.40 ksi
    @Treatment Temp. 1500 °F,
    Time 5.00 hour
    ASTM C133
    Compressive Strength 69.0 - 90.0 MPa10000 - 13100 psiDried for 18-24 hours at 220°F
     79.0 - 103 MPa11500 - 14900 psiFired 5 hours at 1500°F; ASTM C133
     97.0 - 124 MPa14100 - 18000 psiFired 5 hours at 3400°F
    Abrasion 5.0 - 8.05.0 - 8.0loss, cc`s; Fired 5 hours at 1500°F; ASTM C704
     
    Thermal PropertiesMetricEnglishComments
    Thermal Conductivity  2.67 W/m-K
    @Temperature 1090 °C
    18.5 BTU-in/hr-ft²-°F
    @Temperature 2000 °F
    ASTM C417
     2.88 W/m-K
    @Temperature 816 °C
    20.0 BTU-in/hr-ft²-°F
    @Temperature 1500 °F
    ASTM C417
     3.31 W/m-K
    @Temperature 538 °C
    23.0 BTU-in/hr-ft²-°F
    @Temperature 1000 °F
    ASTM C417
     4.08 W/m-K
    @Temperature 260 °C
    28.3 BTU-in/hr-ft²-°F
    @Temperature 500 °F
    ASTM C417
    Maximum Service Temperature, Air 1870 °C3400 °F
    Shrinkage  0.10 - 0.30 %
    @Temperature 816 °C,
    Time 18000 sec
    0.10 - 0.30 %
    @Temperature 1500 °F,
    Time 5.00 hour
    ASTM C113
     0.50 - 1.5 %
    @Temperature 1870 °C,
    Time 18000 sec
    0.50 - 1.5 %
    @Temperature 3400 °F,
    Time 5.00 hour
    ASTM C113
     0.00 - 0.20 %
    @Treatment Temp. 104 °C
    0.00 - 0.20 %
    @Treatment Temp. 220 °F
    Dried 18-24 hours; ASTM C113
     
    Processing PropertiesMetricEnglishComments
    Shelf Life 12.0 Month12.0 Month
     
    Component Elements PropertiesMetricEnglishComments
    Al2O3 93 %93 %
    Alkalis 0.40 %0.40 %
    CaO 1.5 %1.5 %
    Fe2O3 0.10 %0.10 %
    SiO2 5.0 %5.0 %

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