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USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.

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SABIC ULTEM™ Resin HU1000 Polyetherimide (PEI)
Categories: Polymer; Thermoplastic; Polyetherimide (PEI)
Material Notes: ULTEM HU1000 resin is an unreinforced amorphous polyetherimide (PEI) resin that may a high glass transition temperature (Tg) of 217°C. The intended use for this material is in medical devices and pharmaceutical applications. The material is biocompatible (ISO 10993 or USP Class VI) and Healthcare management of change applies. The material may offer Steam-, Hydrogen Peroxide-, Gamma-, EtO-, UV-C- and E-beam resistance for repeated sterilization cycles. It may offer global food compliance (FDA, CN, EC). Features are excellent mechanical, electrical and dimensional properties up to high temperatures. The material may offer very good chemical resistance for an amorphous material and is inherently flame retardant offering UL94 V0 and 5V ratings. The material is RoHS compliant. The base material is transparent amber colored but is also available in custom colors - transparent and opaque.

Features: UV-C Resistance,Healthcare,High Stiffness,Steam, Gamma, EtO and E-beam sterilizable,Hydrolytic Stability,Chemical Resistance,Low Smoke and Toxicity,Good Mechanicals in Broad Temperature Range,Low Creep Sensitivity,Low Shrinkage,Amorphous,High Strength,High Heat Resistance,Good dimensional stability,Flame Retardant,Good Processability,Food Contact Acceptable,Biocompatible

Information provided by SABIC
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Physical PropertiesOriginal ValueComments
Specific Gravity 1.27 g/ccASTM D792
Density 1.27 g/ccISO 1183
Water Absorption 0.25 %
@Time 86400 sec		ASTM D570
 0.25 %
@Time 86400 sec		ISO 62-1
Moisture Absorption 0.0100 - 0.0200 %Extrusion Blow Molding
 0.0200 %Injection Molding
 0.200 %23°C/50% RH/24 hrs; ISO 62-4
Moisture Absorption at Equilibrium 0.70 %23°C/50% RH; ISO 62-4
Water Absorption at Saturation 1.25 %ASTM D570
 1.25 %ISO 62-1
Viscosity 13 cP
@Load 5.00 kg,
Temperature 360 °C		MVR cc/10 min; ISO 1133
Linear Mold Shrinkage, Flow 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm		SABIC method
Linear Mold Shrinkage, Transverse 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm		SABIC method
Melt Flow 9.0 g/10 min
@Load 6.60 kg,
Temperature 337 °C		ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell M 106ISO 2039-2
 109ASTM D785
Ball Indentation Hardness 140 MPaH358/30; ISO 2039-1
Tensile Strength, Yield 110 MPa5 mm/min; ASTM D638
 110 MPa50 mm/min; ISO 527
 115 MPa50 mm/min; ASTM D638
Elongation at Break 50 %50 mm/min; ISO 527
 60 %5 mm/min; ASTM D638
 60 %50 mm/min; ASTM D638
Elongation at Yield 6.0 %50 mm/min; ISO 527
 7.0 %5 mm/min; ASTM D638
 7.0 %50 mm/min; ASTM D638
Tensile Modulus 3200 MPa1 mm/min; ISO 527
 3350 MPa5 mm/min; ASTM D638
Flexural Strength 160 MPayld, 2.6 mm/min, 100 mm span; ASTM D790
 160 MPayield, 2 mm/min; ISO 178
 165 MPayld, 1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 3200 MPa1.3 mm/min, 50 mm span; ASTM D790
 3300 MPa2 mm/min; ISO 178
 3400 MPa2.6 mm/min, 100 mm span; ASTM D790
Poissons Ratio 0.36ASTM E132
Izod Impact Notched 53.0 JASTM D256
 50.0 J
@Temperature -30.0 °C		ASTM D256
 1335 J
@Thickness 3.20 mm		reverse notched; ASTM D256
Izod Impact, Unnotched 1800 J/mASTM D4812
 1540 J/m
@Temperature -30.0 °C		ASTM D4812
Izod Impact, Notched (ISO) 6.00 kJ/m²80*10*4; ISO 180/1A
 6.00 kJ/m²
@Temperature -30.0 °C		80*10*4; ISO 180/1A
Izod Impact, Unnotched (ISO) NB80*10*4; ISO 180/1U
 NB
@Temperature -30.0 °C		80*10*4; ISO 180/1U
Charpy Impact, Notched 4.00 kJ/m²Edgew 80*10*4 sp=62mm; ISO 179/1eA
 4.00 kJ/m²
@Temperature -30.0 °C		Edgew 80*10*4 sp=62mm; ISO 179/1eA
Gardner Impact 36.0 JASTM D3029
Taber Abrasion, mg/1000 Cycles 10CS-17, 1 kg; ASTM D1044
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+15 ohm-cmIEC 60093
 1.00e+17 ohm-cmASTM D257
Surface Resistance >= 1.00e+15 ohmROA; IEC 60093
Dielectric Constant 2.9
@Frequency 1e+6 Hz		IEC 60250
 2.9
@Frequency 50.0 - 60.0 Hz		IEC 60250
 3.01
@Frequency 1.10e+9 Hz
 3.02
@Frequency 5.00e+9 Hz
 3.02
@Frequency 1e+10 Hz
 3.15
@Frequency 1000 Hz		ASTM D150
 3.15
@Frequency 100 Hz		ASTM D150
Dielectric Strength 16.0 kV/mm
@Thickness 3.20 mm		in oil; IEC 60243-1
 19.7 kV/mm
@Thickness 3.20 mm		in oil; ASTM D149
 25.0 kV/mm
@Thickness 1.60 mm		in oil; IEC 60243-1
 28.0 kV/mm
@Thickness 1.60 mm		in oil; ASTM D149
 32.7 kV/mm
@Thickness 1.60 mm		in air; ASTM D149
 33.0 kV/mm
@Thickness 0.800 mm		in oil; IEC 60243-1
Dissipation Factor 0.00050
@Frequency 50.0 - 60.0 Hz		IEC 60250
 0.0012
@Frequency 1000 Hz		ASTM D150
 0.0012
@Frequency 1.10e+9 Hz
 0.0015
@Frequency 100 Hz		ASTM D150
 0.0024
@Frequency 5.00e+9 Hz
 0.0027
@Frequency 1e+10 Hz
 0.0060
@Frequency 1e+6 Hz		IEC 60250
Arc Resistance 120 - 180 secASTM D495
Comparative Tracking Index 100 VIEC 60112
 100 - 175 VUL 746A
 150 VIEC 60112
Hot Wire Ignition, HWI 30 - 60 sec
@Thickness >=0.750 mm		UL 746A
 60 - 120 sec
@Thickness >=3.00 mm		UL 746A
High Amp Arc Ignition, HAI 0.00 - 15 arcs
@Thickness >=0.750 mm		UL 746A
 15 - 30 arcs
@Thickness >=3.00 mm		UL 746A
High Voltage Arc-Tracking Rate, HVTR 25.4 - 80.0 mm/minUL 746A
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 52.0 µm/m-°C
@Temperature -20.0 - 150 °C		ISO 11359-2
 56.0 µm/m-°C
@Temperature -20.0 - 150 °C		ASTM E831
CTE, linear, Transverse to Flow 52.0 µm/m-°C
@Temperature -20.0 - 150 °C		ISO 11359-2
 54.0 µm/m-°C
@Temperature -20.0 - 150 °C		ASTM E831
Thermal Conductivity 0.220 W/m-KASTM C177
 0.220 W/m-KISO 8302
Hot Ball Pressure Test 125 °CPASS; IEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi) 209 °CFlatw 80*10*4 sp=64mm; ISO 75/Bf
 207 °C
@Thickness 3.20 mm		unannealed; ASTM D648
 210 °C
@Thickness 6.40 mm		unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 192 °CFlatw 80*10*4 sp=64mm; ISO 75/Af
 190 °C
@Thickness 3.20 mm		unannealed; ASTM D648
 201 °C
@Thickness 6.40 mm		unannealed; ASTM D648
Vicat Softening Point 211 °CRate B/50; ASTM D1525
 211 °CRate B/50; ISO 306
 212 °CRate B/120; ISO 306
 215 °CRate A/50; ISO 306
UL RTI, Electrical 170 °CUL 746B
UL RTI, Mechanical with Impact 170 °CUL 746B
UL RTI, Mechanical without Impact 170 °CUL 746B
Flammability, UL94 V-2
@Thickness >=0.400 mm		UL 94
 V-0
@Thickness >=0.750 mm		UL 94
 5VA
@Thickness >=3.00 mm		UL 94
Smoke Density 0.70Flaming, Ds 4 min; ASTM E662
Oxygen Index 47 %ASTM D2863
 47 %ISO 4589
 
Processing PropertiesOriginal ValueComments
Nozzle Temperature 345 - 405 °C
Zone 1 325 - 350 °CExtrusion Blow Molding
Zone 2 330 - 355 °CExtrusion Blow Molding
 340 - 405 °C
Zone 3 330 - 355 °CExtrusion Blow Molding
 345 - 415 °C
Zone 4 330 - 355 °CExtrusion Blow Molding
Zone 5 330 - 355 °C
Die Temperature 325 - 355 °CExtrusion Blow Molding
Melt Temperature 320 - 355 °CExtrusion Blow Molding
 350 - 410 °CInjection Molding
Head Temperature 330 - 355 °CZone 6 - Top Temperature
 330 - 355 °CZone 7 - Bottom Temperature
Mold Temperature 65.0 - 175 °C
 135 - 180 °C
Drying Temperature 140 - 150 °CExtrusion Blow Molding
 150 °CInjection Molding
Dry Time 4.00 - 6.00 hourInjection Molding
 4.00 - 6.00 hourExtrusion Blow Molding
 24.0 hourCumulative; Injection Molding
 24.0 hourCumulative; Extrusion Blow Molding
Back Pressure 0.300 - 0.700 MPa
Shot Size 40 - 60 %
Vent Depth 0.00250 - 0.00760 cm
Screw Speed 10 - 70 rpm
 
Descriptive Properties
Screw speed (Circumferential speed)0.2-0.3 m/s

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