Morgan Advanced Ceramics Kaolite® 2200 Thermal Ceramic

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Morgan Advanced Ceramics Kaolite® 2200 Thermal Ceramic
Categories:	Ceramic; Oxide
Material Notes:	Crystalline Silica. Cast installation. Kaolite 2200 is designed for temperatures up to 2200°F (1204°C). It has excellent volume stability and good strength. This general purpose, lightweight monolithic has low density, excellent resistance to thermal shock, and low thermal conductivity. Applications: Backup insulation in two component linings in petrochemical process units Hot face lining in ductwork from waste heat recovery boilers and process unit F.C.C.U. linings-regenerator Hydrogen or reducing atmosphere linings Radiant section in steam flood generators Hydrogen or reducing atmosphere linings Steam flood generator convection sections and target walls. Information provided by Morgan Advanced Materials
Key Words:	Thermal Ceramics
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Physical Properties	Metric	English	Comments

Density	0.881 - 1.057 g/cc @Temperature 816 °C	0.0318 - 0.03819 lb/in³ @Temperature 1500 °F	fired; ASTM C 134
	0.977 - 1.105 g/cc @Temperature 104 °C, Time 86400 sec	0.0353 - 0.03992 lb/in³ @Temperature 219 °F, Time 24.0 hour	dried; ASTM C 134

Mechanical Properties	Metric	English	Comments
Modulus of Rupture	0.000550 - 0.00110 GPa @Temperature 1204 °C, Time 18000 sec	0.0798 - 0.160 ksi @Temperature 2199 °F, Time 5.00 hour	fired; ASTM C133
	0.000620 - 0.00121 GPa @Temperature 104 °C, Time 86400 sec	0.0899 - 0.175 ksi @Temperature 219 °F, Time 24.0 hour	dried; ASTM C133
	0.000690 - 0.00155 GPa @Temperature 816 °C, Time 18000 sec	0.100 - 0.225 ksi @Temperature 1500 °F, Time 5.00 hour	fired; ASTM C133
Compressive Strength	2.40 - 4.50 MPa @Temperature 104 °C, Time 86400 sec	348 - 653 psi @Temperature 219 °F, Time 24.0 hour	Cold Crushing Strength, dried; ASTM C133
	2.40 - 5.20 MPa @Temperature 816 °C, Time 18000 sec	348 - 754 psi @Temperature 1500 °F, Time 5.00 hour	Cold Crushing Strength, fired; ASTM C133
	3.10 - 6.20 MPa @Temperature 1204 °C, Time 18000 sec	450 - 899 psi @Temperature 2199 °F, Time 5.00 hour	Cold Crushing Strength, fired; ASTM C133

Thermal Properties	Metric	English	Comments
Thermal Conductivity	0.210 W/m-K @Temperature 260 °C	1.46 BTU-in/hr-ft²-°F @Temperature 500 °F	ASTM C201
	0.230 W/m-K @Temperature 538 °C	1.60 BTU-in/hr-ft²-°F @Temperature 1000 °F	ASTM C201
	0.260 W/m-K @Temperature 815 °C	1.80 BTU-in/hr-ft²-°F @Temperature 1500 °F	ASTM C201
	0.280 W/m-K @Temperature 1093 °C	1.94 BTU-in/hr-ft²-°F @Temperature 1999 °F	ASTM C201
Maximum Service Temperature, Air	<= 1204 °C	<= 2199 °F
Shrinkage	0.00 - 0.20 % @Treatment Temp. 104 °C, Time 86400 sec	0.00 - 0.20 % @Treatment Temp. 219 °F, Time 24.0 hour	dried
	0.20 - 0.55 % @Treatment Temp. 816 °C, Time 18000 sec	0.20 - 0.55 % @Treatment Temp. 1500 °F, Time 5.00 hour	fired
	0.30 - 1.0 % @Treatment Temp. 1204 °C, Time 18000 sec	0.30 - 1.0 % @Treatment Temp. 2199 °F, Time 5.00 hour	fired

Processing Properties	Metric	English	Comments
Moisture Content	45 - 53 %	45 - 53 %	casting by vibrating
Shelf Life	12.0 Month	12.0 Month

Component Elements Properties	Metric	English	Comments
Al2O3	37 %	37 %
CaO	19 %	19 %
Fe2O3	2.2 %	2.2 %
K2O+Na2O	1.2 %	1.2 %	Na2O & K2O
MgO	0.20 %	0.20 %
SiO2	38 %	38 %
TiO2	1.5 %	1.5 %

Descriptive Properties
Placement, average (kg)	977		to place 1m3

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CMORF6350 / 203134

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