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USP Class VI adhesives

SABIC LEXAN™ Healthcare HP1REU PC (Europe)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)

Material Notes: LEXAN HP1REU is a high flow polycarbonate (PC) with an MVR (300°C/1.2kg) of 26. This is a biocompatible (ISO10993 or USP Class VI) grade for medical devices and pharmaceutical applications. It is EtO and steam sterilizable, contains mold release and adheres to our healthcare management of change policy. Available in Europe only.

Information provided by SABIC

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesMetricEnglishComments
Specific Gravity 1.20 g/cc1.20 g/ccASTM D792
Density 1.20 g/cc0.0434 lb/in³ISO 1183
Water Absorption 0.35 %0.35 %23°C/sat; ISO 62
Moisture Absorption 0.150 %0.150 %23°C / 50% RH; ISO 62
Linear Mold Shrinkage, Flow 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm
0.0050 - 0.0070 in/in
@Thickness 0.126 in
SABIC method
Melt Flow  26 g/10 min
@Load 1.20 kg,
Temperature 300 °C
26 g/10 min
@Load 2.65 lb,
Temperature 572 °F
cm³/10 min; ISO 1133
 28 g/10 min
@Load 1.20 kg,
Temperature 300 °C
28 g/10 min
@Load 2.65 lb,
Temperature 572 °F
ASTM D1238
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength at Break 50.0 MPa7250 psi50 mm/min; ISO 527
 65.0 MPa9430 psi50 mm/min; ASTM D638
Tensile Strength, Yield 62.0 MPa8990 psi50 mm/min; ASTM D638
 63.0 MPa9140 psi50 mm/min; ISO 527
Elongation at Break 70 %70 %50 mm/min; ISO 527
 120 %120 %50 mm/min; ASTM D638
Elongation at Yield 6.0 %6.0 %50 mm/min; ASTM D638
 6.0 %6.0 %50 mm/min; ISO 527
Tensile Modulus 2.35 GPa341 ksi1mm/min; ISO 527
 2.37 GPa344 ksi50 mm/min; ASTM D638
Flexural Yield Strength 90.0 MPa13100 psi2 mm/min; ISO 178
 93.0 MPa13500 psi1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2.30 GPa334 ksi1.3 mm/min, 50 mm span; ASTM D790
 2.30 GPa334 ksi2 mm/min; ISO 178
Izod Impact, Notched 6.40 J/cm12.0 ft-lb/inASTM D256
 1.00 J/cm
@Temperature -30.0 °C
1.87 ft-lb/in
@Temperature -22.0 °F
ASTM D256
Izod Impact, Notched (ISO) 60.0 kJ/m²28.6 ft-lb/in²80*10*3; ISO 180/1A
 10.0 kJ/m²
@Temperature -30.0 °C
4.76 ft-lb/in²
@Temperature -22.0 °F
80*10*3; ISO 180/1A
Izod Impact, Unnotched (ISO) NBNB80*10*3; ISO 180/1U
 NB
@Temperature -30.0 °C
NB
@Temperature -22.0 °F
80*10*3; ISO 180/1U
Charpy Impact Unnotched NBNBEdgew 80*10*3 sp=62mm; ISO 179/1eU
 NB
@Temperature -30.0 °C
NB
@Temperature -22.0 °F
Edgew 80*10*3 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 6.50 J/cm²30.9 ft-lb/in²Edgew 80*10*3 sp=62mm; ISO 179/1eA
 1.00 J/cm²
@Temperature -30.0 °C
4.76 ft-lb/in²
@Temperature -22.0 °F
Edgew 80*10*3 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy 54.0 J39.8 ft-lbASTM D3763
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow  68.4 µm/m-°C
@Temperature -40.0 - 95.0 °C
38.0 µin/in-°F
@Temperature -40.0 - 203 °F
ASTM E831
 70.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
38.9 µin/in-°F
@Temperature 73.4 - 176 °F
ISO 11359-2
CTE, linear, Transverse to Flow  68.4 µm/m-°C
@Temperature -40.0 - 95.0 °C
38.0 µin/in-°F
@Temperature -40.0 - 203 °F
ASTM E831
 70.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
38.9 µin/in-°F
@Temperature -40.0 - 104 °F
ISO 11359-2
Deflection Temperature at 1.8 MPa (264 psi) 121 °C250 °F1.8 MPa Edgew 120*10*4 sp=100mm; ISO 75/Ae
 126 °C
@Thickness 3.20 mm
259 °F
@Thickness 0.126 in
unannealed; ASTM D648
Vicat Softening Point 139 °C282 °FRate B/50; ISO 306
 139 °C282 °FRate B/50; ASTM D1525
 140 °C284 °FRate B/120; ISO 306
 
Processing PropertiesMetricEnglishComments
Processing Temperature 60.0 - 80.0 °C140 - 176 °FHopper Temperature
Nozzle Temperature 270 - 290 °C518 - 554 °FInjection Molding
Zone 1 260 - 280 °C500 - 536 °F
Zone 2 270 - 290 °C518 - 554 °F
Zone 3 280 - 300 °C536 - 572 °F
Melt Temperature 280 - 300 °C536 - 572 °F
Mold Temperature 80.0 - 100 °C176 - 212 °F
Drying Temperature 120 °C248 °FInjection Molding
Dry Time 2.00 - 4.00 hour2.00 - 4.00 hourInjection Molding
Moisture Content 0.020 %0.020 %
 
Compliance PropertiesMetricEnglishComments
USP Class VI YesYes

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PSABI10666 / 244133

USP Class VI Adhesives
USP Class VI Approved Adhesives for Medical Device Applications
Master Bond’s biocompatible adhesives are designed to meet the needs of medical device manufacturers. Compounds withstand various types of sterilization methods.

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