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Phillips 66 Gear Shield® NCW Grade
Categories: Fluid; Lubricant

Material Notes: Gear Shield is a viscous, adhesive, petroleum resin/asphaltic based gear lubricant cut back with a volatile, non-chlorinated solvent for ease of application. It is recommended primarily for the lubrication and cushioning of open and semi-enclosed gears found on stationary equipment, such as ball and rod mills, kilns and paper mills. It also may be used for the lubrication of some cable-actuated equipment, such as marine winches. Gear Shield is specially formulated to provide high load-carrying capacity to protect heavily loaded gears from scoring and galling. It forms a heavy, tenacious film (after solvent evaporation) that adheres well to metal surfaces and will not harden or flake off at low temperatures. This film has good resistance to water washout and protects the gears against rust and corrosion. Gear Shield is available in three grades for use over a wide range of operating temperatures

Applications:

  • Open and semi-enclosed gears, such as those found on mining ball and rod mills, cement mills, drying kilns, and papermaking machinery and presses
  • Mills used to process minerals such as gold, copper, iron, taconite and phosphate
  • Guides and sliding surfaces with large clearances, where asphaltic-type lubricants are specified
  • Cables on draglines, clamshells, shovels, hoists and other cable-operated equipment where cable clamp safety devices are not used
Gear Shield meets the requirements of the following industry specification:
  • ANSI/AGMA Standard 9005-E02
Features/Benefits:
  • Excellent adhesion to metal surfaces
  • Forms a heavy, tenacious film to lubricate and cushion gear teeth
  • Good extreme-pressure properties for protection under heavy or shock loads
  • Good resistance to water washout
  • Protects against rust and corrosion
  • Will not flake off at low temperatures
  • Drains freely from gear guards
  • Does not contain any chlorine, lead or carcinogens
  • Easy application, by spraying, brushing or dripping
  • Suitable for use with automatic lubrication equipment

Information provided by Phillips 66 Lubricants.

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Physical PropertiesOriginal ValueComments
Specific Gravity 0.960 g/cc
Density 8.00 lb/gal
Saybolt Viscosity at 100°F 5000 - 8000 SUSwith solvent
 5000 - 10000 SUSwithout solvent
Kinematic Viscosity at 40°C (104°F) 900 - 1600 cStwith solvent
 1000 - 2200 cStwithout solvent
 
Mechanical PropertiesOriginal ValueComments
Four Ball Extreme Pressure, Load Wear Index 67[kg]; ASTM D2596
Four Ball Extreme Pressure, Weld Load 400 kgASTM D2596
Four Ball Wear 0.420 mmScar Diameter; ASTM D4172
Timken Test 45.0 lbOK Load; ASTM D2509
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 49.0 °C
Minimum Service Temperature, Air -18.0 °C
Flash Point >= 93.0 °Cwith solvent
 >= 260 °Cwithout solvent
 
Descriptive Properties
ColorBlack
Copper Corrosion4bASTM D130
FZG Scuffing Test>12 Failure Load StageASTM D5182

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