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Master Bond adhesives

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SABIC LEXAN™ Copolymer EXL1444 Polycarbonate (PC) (Europe)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)

Material Notes: Lexan* EXL1444 polycarbonate (PC) siloxane copolymer resin is a medium flow opaque injection molding (IM) grade suitable for FDA compliant applications. This resin offers extreme low temperature (-40°C) ductility, exhibits excellent processability and release with opportunities for shorter IM cycle times compared to standard PC. Lexan EXL1444 resin is a product available in wide range of opaque colors and may be an excellent candidate for a wide variety of food contact applications.

Features: High Impact Resistance

Information provided by SABIC

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Specific Gravity 1.18 g/ccASTM D792
Density 1.19 g/ccISO 1183
Moisture Absorption 0.0200 %Injection Molding
 0.150 %23°C / 50% RH; ISO 62
Water Absorption at Saturation 0.35 %ISO 62-1
Viscosity 9.0 cP
@Load 1.20 kg,
Temperature 300 °C
MVR cc/10 min; ISO 1133
Linear Mold Shrinkage, Flow 0.0040 - 0.0080 cm/cmSABIC method
 0.0040 - 0.0080 cm/cm
@Thickness 3.20 mm
SABIC method
Linear Mold Shrinkage, Transverse 0.0040 - 0.0080 cm/cm
@Thickness 3.20 mm
SABIC method
Melt Flow 10 g/10 min
@Load 1.20 kg,
Temperature 300 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell L 89ASTM D785
Hardness, Rockwell R 121ASTM D785
Tensile Strength at Break 50.0 MPa50 mm/min; ASTM D638
 60.0 MPa50 mm/min; ISO 527
Tensile Strength, Yield 55.0 MPa50 mm/min; ASTM D638
 57.0 MPa50 mm/min; ISO 527
Elongation at Break 98 %50 mm/min; ASTM D638
 120 %50 mm/min; ISO 527
Elongation at Yield 6.0 %50 mm/min; ASTM D638
 6.0 %50 mm/min; ISO 527
Tensile Modulus 2020 MPa50 mm/min; ASTM D638
 2150 MPa1 mm/min; ISO 527
Flexural Strength 85.0 MPayield, 2 mm/min; ISO 178
 92.0 MPayld, 1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2230 MPa1.3 mm/min, 50 mm span; ASTM D790
 2250 MPa2 mm/min; ISO 178
Izod Impact Notched 865 JASTM D256
 775 J
@Temperature -30.0 °C
ASTM D256
Izod Impact, Notched (ISO) 70.0 kJ/m²80*10*3; ISO 180/1A
 60.0 kJ/m²
@Temperature -30.0 °C
80*10*3; ISO 180/1A
Izod Impact, Unnotched (ISO) NB80*10*3; ISO 180/1U
 NB
@Temperature -30.0 °C
80*10*3; ISO 180/1U
Charpy Impact Unnotched NBEdgew 80*10*3 sp=62mm; ISO 179/1eU
 NB
@Temperature -30.0 °C
Edgew 80*10*3 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 70.0 kJ/m²Edgew 80*10*3 sp=62mm; ISO 179/1eA
 65.0 kJ/m²
@Temperature -30.0 °C
Edgew 80*10*3 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy 70.0 JASTM D3763
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 1.00e+15 ohm-cmASTM D257
Surface Resistance >= 1.00e+15 ohmASTM D257
Dielectric Constant 2.64
@Frequency 1e+6 Hz
ASTM D150
 2.68
@Frequency 100 Hz
ASTM D150
Dielectric Strength 16.3 kV/mm
@Thickness 0.800 mm
in oil; ASTM D149
Dissipation Factor 0.0012
@Frequency 100 Hz
ASTM D150
 0.0093
@Frequency 1e+6 Hz
ASTM D150
Hot Wire Ignition, HWI >= 120 sec
@Thickness >=0.700 mm
UL 746A
High Amp Arc Ignition, HAI 60 - 120 arcs
@Thickness >=0.700 mm
UL 746A
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 69.7 µm/m-°C
@Temperature -40.0 - 40.0 °C
ASTM E831
 72.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
ISO 11359-2
CTE, linear, Transverse to Flow 72.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
ISO 11359-2
 74.7 µm/m-°C
@Temperature -40.0 - 40.0 °C
ASTM E831
Hot Ball Pressure Test 125 °CPASS; IEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi) 140 °CEdgew 120*10*4 sp=100mm; ISO 75/Be
 140 °C
@Thickness 3.20 mm
unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 128 °CEdgew 120*10*4 sp=100mm; ISO 75/Ae
 124 °C
@Thickness 3.20 mm
unannealed; ASTM D648
Vicat Softening Point 145 °CRate B/50; ISO 306
 145 °CRate B/50; ASTM D1525
 146 °CRate B/120; ISO 306
UL RTI, Electrical 130 °CUL 746B
UL RTI, Mechanical with Impact 120 °CUL 746B
UL RTI, Mechanical without Impact 130 °CUL 746B
Flammability, UL94 HB
@Thickness >=0.700 mm
UL 94
Oxygen Index 37 %ISO 4589
Glow Wire Flammability Index 960 °C
@Thickness 1.00 mm
IEC 60695-2-12
 
Processing PropertiesOriginal ValueComments
Nozzle Temperature 290 - 310 °C
Zone 2 280 - 305 °C
Zone 3 295 - 315 °C
Melt Temperature 295 - 315 °CInjection Molding
Mold Temperature 70.0 - 95.0 °C
Drying Temperature 120 °CInjection Molding
Dry Time 3.00 - 4.00 hourInjection Molding
 48.0 hourCumulative; Injection Molding
Back Pressure 0.300 - 0.700 MPa
Shot Size 40 - 60 %
Vent Depth 0.00250 - 0.00760 cm
Screw Speed 40 - 70 rpm
 
Descriptive Properties
UV-light, water exposure/immersionF1UL 746C

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