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Chemically Resistant adhesives

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ITW Insulcast® 42 Epoxy Potting/Encapsulation Compound
Categories: Polymer; Thermoset; Epoxy

Material Notes: Insulcast® solutions are compounds designed for potting and encapsulating. INSULCAST 42 is a low viscosity unique silicone-epoxy co-polymer formulated to withstand severe thermal shock, low moisture absorption and excellent dielectric insulation. INSULCAST 42 bonds well to most metals and plastics.

Information provided by ITW Performance Polymers.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Specific Gravity 1.03 g/ccUncured. Part B; ASTM D1084
 1.64 g/ccUncured. Part A; ASTM D1084
Viscosity 60 cPUncured. Part B
 12000 - 18000 cPUncured, mixed; ASTM D1084
 16000 cPPart A
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore A >= 75ASTM D2240
 <= 80
Hardness, Shore D 10 - 15ASTM D2240
Tensile Strength 900 psiASTM D412
Elongation at Break 175 %ASTM D412
Tear Strength 0.00450 kN/m
 40.0 pliDie B; ASTM D624
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+15 ohm-cmASTM D257
Dielectric Constant 4.0
@Frequency 1000 Hz
ASTM D150
Dielectric Strength 500 V/milASTM D149
Dissipation Factor 0.00060
@Frequency 1000 Hz
ASTM D150
 
Thermal PropertiesOriginal ValueComments
CTE, linear 45.0 µm/m-°C
Thermal Conductivity 4.20 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 125 °C
 155 °Cintermittent use
Minimum Service Temperature, Air -55.0 °C
Flammability, UL94 V-0
Shrinkage 0.20 - 0.50 %
 
Processing PropertiesOriginal ValueComments
Pot Life 20.0 - 30.0 min
@Temperature 25.0 °C
Shelf Life 6.00 Month
 
Descriptive Properties
ColorBlackUncured. Part A
 Clear or darkUncured. Part B
Mix Ratio by volume100:15
Mix Ratio by weight100:10

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PITWIN9095 / 239605

Chemically Resistant adhesives

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