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Master Bond adhesives

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SABIC LEXAN™ FR 905 PC (Asia)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)

Material Notes: LEXAN 905 Polycarbonate (PC) is an injection moldable non-chlorinated and non-brominated, unfilled flame retardant grade with high flow. It has an MVR of 29 (300°C/1.2kg) and a UL94 V0@1.1mm, 5VA at 2.8mm rating and is available in various opaque color options.

Information provided by SABIC

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.19 g/ccASTM D792
Density 1.19 g/ccISO 1183
Water Absorption 0.26 %23°C/sat; ISO 62
Moisture Absorption 0.0700 %23°C / 50% RH; ISO 62
Linear Mold Shrinkage, Flow 0.0060 - 0.0080 cm/cm
@Thickness 3.20 mm
SABIC method
Linear Mold Shrinkage, Transverse 0.0060 - 0.0080 cm/cm
@Thickness 3.20 mm
SABIC method
Melt Flow 29 g/10 min
@Load 1.20 kg,
Temperature 300 °C
cm³/10 min; ISO 1133
 30 g/10 min
@Load 1.20 kg,
Temperature 300 °C
ASTM D1238
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength at Break 50.0 MPa50 mm/min; ISO 527
 51.0 MPa50 mm/min; ASTM D638
Tensile Strength, Yield 55.0 MPa50 mm/min; ISO 527
 56.0 MPa50 mm/min; ASTM D638
Elongation at Break 97 %50 mm/min; ISO 527
 102 %50 mm/min; ASTM D638
Elongation at Yield 5.7 %50 mm/min; ASTM D638
 5.7 %50 mm/min; ISO 527
Tensile Modulus 2200 MPa1mm/min; ISO 527
 2250 MPa50 mm/min; ASTM D638
Flexural Yield Strength 92.0 MPa2 mm/min; ISO 178
 93.0 MPa1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2150 MPa1.3 mm/min, 50 mm span; ASTM D790
 2300 MPa2 mm/min; ISO 178
Izod Impact, Notched 740 J/mASTM D256
 230 J/m
@Temperature -30.0 °C
ASTM D256
Izod Impact, Unnotched 2150 J/mASTM D4812
 2000 J/m
@Temperature -30.0 °C
ASTM D4812
Izod Impact, Notched (ISO) 58.0 kJ/m²80*10*3; ISO 180/1A
 21.0 kJ/m²
@Temperature -30.0 °C
80*10*3; ISO 180/1A
Izod Impact, Unnotched (ISO) 184 kJ/m²80*10*3; ISO 180/1U
 183 kJ/m²
@Temperature -30.0 °C
80*10*3; ISO 180/1U
Charpy Impact Unnotched 135 kJ/m²Edgew 80*10*3 sp=62mm; ISO 179/1eU
 134 kJ/m²
@Temperature -30.0 °C
Edgew 80*10*3 sp=62mm; ISO 179/1eU
Charpy Impact, Notched 50.0 kJ/m²Edgew 80*10*3 sp=62mm; ISO 179/1eA
 16.0 kJ/m²
@Temperature -30.0 °C
Edgew 80*10*3 sp=62mm; ISO 179/1eA
Dart Drop, Total Energy 69.0 JASTM D3763
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+15 - 1.00e+16 ohm-cmASTM D257
Surface Resistance 1.00e+15 - 1.00e+16 ohmASTM D257
Dielectric Constant 2.8
@Frequency 1.90e+9 Hz
SABIC method
 2.8
@Frequency 1e+10 Hz
SABIC method
 2.8
@Frequency 5.00e+9 Hz
SABIC method
Dissipation Factor 0.0052
@Frequency 1e+10 Hz
SABIC method
 0.0057
@Frequency 1.90e+9 Hz
SABIC method
 0.0058
@Frequency 5.00e+9 Hz
SABIC method
Comparative Tracking Index 175 - 250 VUL 746A
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 69.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ASTM E831
 70.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
ISO 11359-2
CTE, linear, Transverse to Flow 69.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
ISO 11359-2
 71.0 µm/m-°C
@Temperature -40.0 - 40.0 °C
ASTM E831
Hot Ball Pressure Test 125 °CIEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi) 131 °CEdgew 120*10*4 sp=100mm; ISO 75/Be
 130 °C
@Thickness 3.20 mm
unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 119 °C1.8 MPa Edgew 120*10*4 sp=100mm; ISO 75/Ae
 118 °C
@Thickness 3.20 mm
unannealed; ASTM D648
Vicat Softening Point 136 °CRate B/50; ASTM D1525
 137 °CRate B/50; ISO 306
 138 °CRate B/120; ISO 306
Flammability, UL94 V-1
@Thickness 0.750 mm
UL 94
 V-0
@Thickness 1.10 mm
UL 94
 5VB
@Thickness 2.00 mm
UL 94
 5VA
@Thickness 2.80 mm
UL 94
Glow Wire Test 875 °C
@Thickness 1.00 mm
IEC 60695-2-13
 960 °C
@Thickness 2.00 mm
IEC 60695-2-12
 
Processing PropertiesOriginal ValueComments
Nozzle Temperature 265 - 290 °CInjection Molding
Zone 1 250 - 270 °C
Zone 2 260 - 280 °C
Zone 3 270 - 295 °C
Melt Temperature 270 - 295 °C
Mold Temperature 70.0 - 95.0 °C
Drying Temperature 120 °CInjection Molding
Dry Time 3.00 - 4.00 hourInjection Molding
 48.0 hourCumulative; Injection Molding
Moisture Content 0.020 %
Back Pressure 0.300 - 0.700 MPa
Shot Size 40 - 60 %
Vent Depth 0.00250 - 0.00760 cm
Screw Speed 40 - 70 rpm

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PSABI10570 / 244037

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