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Master Bond adhesives

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Covestro Makrolon® 3208 Polycarbonate
Categories: Polymer; Thermoplastic; Polycarbonate (PC); Polycarbonate, Molded

Material Notes: MVR (300 °C/1.2 kg) 5.0 cm³/10 min; medical devices; suitable for ETO and steam sterilization at 121°C; biocompatible according to many ISO 10993-1 test requirements; high viscosity; injection molding - melt temperature 280 - 320 °C; available in transparent and opaque colors

As of 1 September 2015, Bayer MaterialScience was separated from Bayer AG and officially adopted its new name – Covestro.

Key Words: PC
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Physical PropertiesOriginal ValueComments
Bulk Density 0.660 g/ccPellets; ISO 60
Density 1.20 g/ccISO 1183-1
Moisture Absorption at Equilibrium 0.12 %50% RH; ISO 62
Water Absorption at Saturation 0.30 %ISO 62
Linear Mold Shrinkage 0.0060 - 0.0080 cm/cmparallel/normal; b.o. ISO 2577
Linear Mold Shrinkage, Flow 0.0070 cm/cm60x60x2 mm; 500 bar; ISO 294-4
Linear Mold Shrinkage, Transverse 0.0075 cm/cm60x60x2 mm; 500 bar; ISO 294-4
Melt Flow 5.5 g/10 min
@Load 1.20 kg,
Temperature 300 °C
ISO 1133
 
Mechanical PropertiesOriginal ValueComments
Puncture Resistance 5800 N
@Temperature 23.0 °C
ISO 6603-2
 6700 N
@Temperature -30.0 °C
ISO 6603-2
Ball Indentation Hardness 111 MPaISO 2039-1
Tensile Strength at Break 75.0 MPa50 mm/min; ISO 527-1/2
Tensile Strength, Yield 65.0 MPa50 mm/min; ISO 527-1/2
Elongation at Break >= 50 %Nominal, 50 mm/min; ISO 527-1/2
 120 %50 mm/min; ISO 527-1/2
Elongation at Yield 6.3 %50 mm/min; ISO 527-1/2
Tensile Modulus 2.35 GPa1 mm/min; ISO 527-1/2
Flexural Strength 95.0 MPa2 mm/min; ISO 178
Flexural Yield Strength 72.0 MPa
@Strain 3.5 %
2 mm/min; ISO 178
Flexural Modulus 2.35 GPa2 mm/min; ISO 178
Flexural Strain at Yield 7.2 %2 mm/min; ISO 178
Izod Impact, Notched (ISO) 20.0 kJ/m²
@Thickness 3.00 mm,
Temperature -30.0 °C
complete break; ISO 7391/b.o. ISO 180-A
 75.0 kJ/m²
@Thickness 3.00 mm,
Temperature 23.0 °C
partial break; ISO 7391/b.o. ISO 180-A
Charpy Impact Unnotched NBISO 179-1eU
 NB
@Temperature -30.0 °C
ISO 179-1eU
 NB
@Temperature -60.0 °C
ISO 179-1eU
Charpy Impact, Notched 1.80 J/cm²
@Thickness 3.00 mm,
Temperature -30.0 °C
complete break; ISO 7391/b.o. ISO 179-1eA
 8.00 J/cm²
@Thickness 3.00 mm,
Temperature 23.0 °C
partial break; ISO 7391/b.o. ISO 179-1eA
Puncture Energy 65.0 J
@Temperature 23.0 °C
ISO 6603-2
 75.0 J
@Temperature -30.0 °C
ISO 6603-2
Tensile Creep Modulus, 1 hour 2200 MPaISO 899-1
Tensile Creep Modulus, 1000 hours 1900 MPaISO 899-1
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 65.0 µm/m-°C
@Temperature 23.0 - 55.0 °C
ISO 11359-1,-2
CTE, linear, Transverse to Flow 65.0 µm/m-°C
@Temperature 23.0 - 55.0 °C
ISO 11359-1,-2
Thermal Conductivity 0.200 W/m-Kcross-flow; ISO 8302
Hot Ball Pressure Test 141 °CIEC 60695-10-2
Deflection Temperature at 0.46 MPa (66 psi) 142 °CISO 75-1,-2
Deflection Temperature at 1.8 MPa (264 psi) 130 °CISO 75-1,-2
Vicat Softening Point 150 °C50 N, 50°C/h; ISO 306
 151 °C50 N, 120°C/h; ISO 306
Glass Transition Temp, Tg 150 °C
Flash Point 480 °Cignition; ASTM D1929
 550 °Cself ignition; ASTM D1929
 
Optical PropertiesOriginal ValueComments
Refractive Index 1.587ISO 489
Haze <= 0.80 %
@Thickness 3.00 mm
ISO 14782
Transmission, Visible 87 %
@Thickness 4.00 mm
ISO 13468-2
 88 %
@Thickness 3.00 mm
ISO 13468-2
 89 %
@Thickness 1.00 mm
ISO 13468-2
 89 %
@Thickness 2.00 mm
ISO 13468-2
 
Processing PropertiesOriginal ValueComments
Melt Temperature 310 °CInjection; ISO 294
Mold Temperature 90.0 °CInjection; ISO 294
Injection Velocity 200 mm/secISO 294

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