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Metal adhesives

Resinlab® EP1200LV Casting Resin
Categories: Polymer; Thermoset; Epoxy; Epoxy Cure Resin

Material Notes: Resinlab™ EP1200LV a low viscosity version of EP1200, a highly filled, medium viscosity black casting resin designed for applications requiring a high degree of thermal conductivity, flexibility and a low CTE. It meets the requirements of UL Standard 94 for a horizontal burn rating at 1/4" thickness. It was especially formulated to a 1:1 mix ratio for use in MMD equipment or side-by side cartridges. It contains abrasive aluminum oxide filler which can introduce wear considerations for wetted components. It shows very good stability in side-by-side cartridges. Cure is normally achieved at room temperature although an elevated cure schedule can be used to reach final properties quickly. This product was designed to be cured in less than 2 hours at 65oC for ease of processing and also to reduce viscosity. It was especially formulated to a 1A:1B volume mix ratio for use in side-by-side dispensing cartridges and meter/mix and dispense equipment. Times and temperatures from 2 hours at 65oC to 10 minutes at 100oC are typical for small castings (less than 100 grams).

Information Provided by Resinlab L.L.C., an Ellsworth Adhesives Company.

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Physical PropertiesMetricEnglishComments
Specific Gravity 1.56 g/cc1.56 g/ccPart A; TM R050-16
 1.63 g/cc1.63 g/ccMixed; TM R050-16
 1.70 g/cc1.70 g/ccPart B; TM R050-16
Water Absorption 0.19 %
@Time 86400 sec
0.19 %
@Time 24.0 hour
TM R050-35
Viscosity 8000 cP8000 cPPart A, RVT, #6, 20 rpm.; TM R050-12
 16000 cP16000 cPPart B, RVT, #6, 20 rpm.; TM R050-12
 25000 cP
@Shear Rate 1.00 1/s
25000 cP
@Shear Rate 1.00 1/s
Mixed
 
Mechanical PropertiesMetricEnglishComments
Hardness, Shore D 7070
Tensile Strength at Break 6.89 MPa1000 psiTM R050-36
Tensile Strength, Ultimate 6.89 MPa1000 psiTM R050-36
Tensile Strength, Yield 1.72 MPa250 psiTM R050-36
Elongation at Break 40 - 50 %40 - 50 %TM R050-36
Tensile Modulus 0.0689 GPa10.0 ksiTM R050-36
Compressive Yield Strength 2.76 MPa400 psiTM R050-38
Compressive Strength 41.4 MPa6000 psiBreak; TM R050-38
 44.8 MPa6500 psiUltimate; TM R050-38
Compressive Modulus 0.172 GPa25.0 ksiTM R050-38
Adhesive Bond Strength 7.58 MPa1100 psiLap Shear-Aluminum
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity 3.60e+14 ohm-cm3.60e+14 ohm-cm
Dielectric Constant  3.2
@Frequency 100000 Hz
3.2
@Frequency 100000 Hz
 3.5
@Frequency 100 Hz
3.5
@Frequency 100 Hz
Dielectric Strength 15.7 kV/mm400 kV/in
Dissipation Factor  0.020
@Frequency 100000 Hz
0.020
@Frequency 100000 Hz
 0.030
@Frequency 100 Hz
0.030
@Frequency 100 Hz
 
Thermal PropertiesMetricEnglishComments
CTE, linear  90.0 µm/m-°C
@Temperature <=1.00 °C
50.0 µin/in-°F
@Temperature <=33.8 °F
Below Tg
 171 µm/m-°C
@Temperature >=1.00 °C
95.0 µin/in-°F
@Temperature >=33.8 °F
Above Tg
Thermal Conductivity 0.400 W/m-K2.78 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 150 °C302 °F
Minimum Service Temperature, Air -40.0 °C-40.0 °F
Glass Transition Temp, Tg 1.00 °C33.8 °F
 
Processing PropertiesMetricEnglishComments
Cure Time  120 min
@Temperature 65.0 °C
2.00 hour
@Temperature 149 °F
 1440 - 4320 min
@Temperature 25.0 °C
24.0 - 72.0 hour
@Temperature 77.0 °F
Pot Life 15.0 - 20.0 min15.0 - 20.0 min
 
Descriptive Properties
Appearanceblack liquid
Mix Ratio1:1Weight and Volume
Side-By-Side Cartridges CapableYes

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PRESL112 / 101526

Metal adhesives

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