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Elmet Technologies

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Solvay FM® 385U Epoxy Film Adhesive
Categories: Polymer; Adhesive; Thermoset; Epoxy; Epoxy Adhesive

Material Notes: Description: FM® 385 adhesive film was developed specifically for bonding composite and metallic structures for nacelle applications. It provides a unique combination of high Tg good toughness and very high flatwise tensile properties. FM 385 is designed for co-cure, co-bond or secondary bonding applications and is compatible with most 350°F (177°C) curing epoxy-based prepreg systems. It has excellent resistance to pre-bond and post-bond humidity and has a dry service temperature of 420°F (215°C). FM 385 adhesive film provides excellent handling properties (good tack and drape) and has a minimum shop life of 30 days at 75°F (24°C). FM 385 adhesive can be supplied as a supported (woven glass or mat carrier) or unsupported film at various weights and thicknesses. For co-cure or co-bond applications, adhesive film weight of 0.060 – 0.080 lb/ft2 with woven glass or a glass mat carrier is recommended. This adhesive film is suitable for bonding of monolithic or sandwich structures. Honeycomb sandwich panels manufactured using FM 385 adhesive film demonstrate excellent laminate quality (void content <1%) and very good filleting. FM 385 adhesive film can be cured at 350°F (177°C) in 90 minutes at 40 psi (0.28 MPa) or can be cured under vacuum-only pressure. Performance after vacuum-only cure is comparable to that after pressure cure. Cytec recommends using 250°F (121°C) curing BR® 6747-1 (chromated) or BR 6700 (non-chromated) water-based primers for metal bond applications using FM 385 adhesive film. For higher temperature applications or continuous service at 350°F (177°C), higher Tg BR 6800 non-chromated primer is recommended.

Features & Benefits:

  • Compatible with most 350°F (177°C) curing epoxy prepregs
  • Excellent fracture toughness (co-cure, co-bond or secondary bond)
  • Service temperature of 420°F (215°C) dry and 300°F (150°C) wet
  • Excellent resistance to both pre-bond and post-bond humidity
  • Good combination of peel and shear properties
  • Tg > 375°F (190°C)
  • Designed for bonding composite sandwich structures (good filleting properties)
  • Unsupported film designed for reticulation for acoustic structures
  • Highly flow controlled, good tack and handling properties
  • Shop life > 30 days at 75°F (24°C).
Applications:
  • Co-cure, co-bond and secondary bonding of metallic and composite structures for nacelle applications
  • Bonding of honeycomb sandwich structures

Information provided by Cytec, subsequently acquired by Solvay.

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Physical PropertiesOriginal ValueComments
Density 1.70 g/cc
Volatiles <= 1.0 %
Storage Temperature <= -18.0 °C
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 40.0 psiHoneycomb Flatwise after 250°F (121°C) wet 750 hours at 160°F (71°C)
 1000 psiHoneycomb Flatwise after Salt spray, 75°F (24°C) 750 hours at 95°F (35°C); ASTM D1655
 1060 psiHoneycomb Flatwise after 75°F (24°C) wet 750 hours at 160°F (71°C)
 1160 psiHoneycomb Flatwise after Deicing Fluid (AMS 1428) 168 hours at 75°F (24°C)
 1182 psiHoneycomb Flatwise after Hydraulic Fluid 168 hours at 75°F (24°C)
 1187 psiHoneycomb Flatwise after Jet A. 75°F (24°C) 168 hours at 75°F (24°C)
 1187 psiHoneycomb Flatwise after Turbine Oil 168 hours at 75°F (24°C)
 1243 psiHoneycomb Flatwise after Solvent (RIMS 1017 MEK/MIBK 168 hours at 75°F (24°C)
 750 psi
@Temperature 177 °C
Honeycomb Flatwise
 1145 psi
@Temperature 121 °C
Honeycomb Flatwise
 1375 psi
@Temperature -59.0 °C
Honeycomb Flatwise
 1479 psi
@Temperature 24.0 °C
Honeycomb Flatwise
Shear Strength 4165 psiLap after 250°F (121°C) wet 750 hours at 160°F (71°C)
 5206 psiLap after Salt spray, 75°F (24°C) 750 hours at 95°F (35°C)
 5300 psiLap after Solvent (RIMS 1017 MEK/MIBK 168 hours at 75°F (24°C)
 6060 psiLap after Hydraulic Fluid 168 hours at 75°F (24°C)
 6170 psiLap after Turbine Oil 168 hours at 75°F (24°C) per MIL-L-23699
 6285 psiLap after Jet A. 75°F (24°C) 168 hours at 75°F (24°C) per ASTM D-1655
 6400 psiLap after Deicing Fluid (AMS 1428) 168 hours at 75°F (24°C)
 3600 psi
@Temperature 177 °C
Lap with Aluminum Substrates
 4372 psi
@Temperature 121 °C
Double Lap with Aluminum Substrates, wet
 4467 psi
@Temperature 177 °C
Double Lap with Aluminum Substrates
 5415 psi
@Temperature 121 °C
Lap with Aluminum Substrates
 5700 psi
@Temperature -59.0 °C
Lap with Aluminum Substrates
 6100 psi
@Temperature 24.0 °C
Lap with Aluminum Substrates
 6350 psi
@Temperature 121 °C
Double Lap with Aluminum Substrates
 7400 psi
@Temperature 24.0 °C
Double Lap with Aluminum Substrates
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 150 °Cwet
 215 °Cdry
 
Processing PropertiesOriginal ValueComments
Shelf Life 12.0 Month
 
Descriptive Properties
ColorDark Gray
Honeycomb Sandwich Peel22 in-lb/3in

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to go back to viewing the property data in MatWeb's normal format.

Users viewing this material also viewed the following:
Solvay BR® 6750 Water-Based Primer and Coating
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Solvay BR® 6700-1 Bonding Primer

PCYTED059 / 180361

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