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Master Bond adhesives

Zircar Zirconia ZR-CEM Zirconia Cement
Categories: Ceramic; Machinable Ceramic; Oxide; Zirconium Oxide

Material Notes: Zircar Zirconia Cement Type ZR-CEM is an off white single part yttria-stabilized zirconia adhesive with a useful temperature limit of 2200°C. ZR CEM is formulated specifically for bonding Zircar Zirconia Felts, Boards and Cylinders to themselves or to back-up thermal insulations such as porous firebrick, alumina fiber and alumino-silicate fiber boards. ZRCEM is composed of yttria-stabilized zirconia milled fibers and sub-micron particles. Potassium silicate and zirconium acetate binders are added to enhance bonding characteristics. ZR-CEM will not bond to non-porous surfaces such as glass or steel. ZR-CEM is mildly acidic (pH 5.4) and forms a strong bond upon removal of the water solvent.

For most furnace applications, the articles bonded together are ready for placing in service once the cement has dried. Curing at 426°C (800°F) or more may be desirable to eliminate the acetate prior to use. The cured bond joint is stronger than the tensile strength of 30 pound per cubic foot density Zircar Zirconia insulation material Types ZYFB-3, ZYZ-3 and ZYC. Pull out or de-lamination due to excessive mechanical or thermal stresses will usually first occur in the insulation material itself.

ZR-CEM has the consistency of a thick paint and should be mixed thoroughly before using. ZR-CEM may be applied by dipping, brushing, or rolling. If ZR-CEM becomes thickened by evaporation, de-ionized or distilled water can be used to bring the cement back to its original consistency. ZR-CEM is non-flammable and is not affected by freezing. For a 0.01 inch thick bond, a pint of cement will cover about 7 square feet of joint surface.

Features:

  • High Temperature Stability to 2200°C
  • Withstands Water and Steam after curing
  • Safe to Use – Non-Flammable
  • Excellent Thermal Shock Resistance
  • Low Shrinkage, High Strength
  • Available ‘Off the Shelf’
  • Single Part System

Information provided by Zircar Zirconia.

Key Words: ZrO2, zirconium oxide
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Physical PropertiesMetricEnglishComments
Bulk Density 2.00 g/cc0.0723 lb/in³As supplied
 3.10 g/cc0.112 lb/in³After drying
Solids Content 60 %60 %
Viscosity 1200 cP
@Temperature 25.0 °C
1200 cP
@Temperature 77.0 °F
 
Thermal PropertiesMetricEnglishComments
Melting Point 2430 °C4410 °F
Maximum Service Temperature, Air 2200 °C3990 °FContinuous
 
Component Elements PropertiesMetricEnglishComments
HfO2 1.0 - 2.0 %1.0 - 2.0 %
K2O 1.2 %1.2 %
SiO2 3.6 %3.6 %
Y2O3 10 %10 %
ZrO2 83 - 84 %83 - 84 %
 
Descriptive Properties
Trace Inorganics<0.3%
Weight Per Pint953 grams

Some of the values displayed above may have been converted from their original units and/or rounded in order to display the information in a consistent format. Users requiring more precise data for scientific or engineering calculations can click on the property value to see the original value as well as raw conversions to equivalent units. We advise that you only use the original value or one of its raw conversions in your calculations to minimize rounding error. We also ask that you refer to MatWeb's terms of use regarding this information. Click here to view all the property values for this datasheet as they were originally entered into MatWeb.

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C6ZIR006 / 2762

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