Morgan Advanced Ceramics Kaolite® 1600 Thermal Ceramic, Gun installation

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Morgan Advanced Ceramics Kaolite® 1600 Thermal Ceramic, Gun installation
Categories:	Ceramic; Oxide
Material Notes:	Gun method of installation. Insulating monolithics reduce both the quantity of heat storage and heat transfer through the lining producing significant savings in furnace fuel consumption. The lower densities of these vermiculite containing Kaolite monolithics reduce the amount of supporting furnace steel work required and provide more insulation capability with a thinner lining. These products can be cast, poured, or gunited. Kaolite 1600 is a very lightweight, low thermal conductivity vermiculite based monolithic designed for backup insulation applications up to 1600°F (871°C). Kaolite 1600 contains Portland cement which limits use temperature to 1600°F (871°C); however, this makes it an economical product based on cost per cubic foot. Information provided by Morgan Advanced Materials
Key Words:	Thermal Ceramics
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Physical Properties	Original Value	Comments

Density	0.432 - 0.609 g/cc @Temperature 816 °C	fired; ASTM 134
	0.529 - 0.721 g/cc @Temperature 104 °C, Time 86400 sec	dried; ASTM 134

Mechanical Properties	Original Value	Comments
Modulus of Rupture	0.000210 - 0.000340 GPa	fired 5 hours at 816°C
	0.000240 - 0.000340 GPa	fired 5 hours at temp. use limit, °C
	0.000480 - 0.00103 GPa	dried 24 hours at 104°C
Compressive Strength	0.620 - 1.10 MPa @Temperature 871 °C, Time 18000 sec	Cold Crushing Strength, fired; ASTM C 133
	0.830 - 1.72 MPa @Temperature 816 °C, Time 18000 sec	Cold Crushing Strength, fired; ASTM C 133
	1.21 - 2.41 MPa @Temperature 104 °C, Time 86400 sec	Cold Crushing Strength, dried; ASTM C 133

Thermal Properties	Original Value	Comments
Thermal Conductivity	0.150 W/m-K @Temperature 260 °C	ASTM C 201
	0.160 W/m-K @Temperature 538 °C	ASTM C 201
	0.170 W/m-K @Temperature 815 °C	ASTM C 201
Maximum Service Temperature, Air	<= 871 °C
Shrinkage	0.00 - 0.30 % @Treatment Temp. 104 °C, Time 86400 sec	dried; ASTM C 113
	1.0 - 2.0 % @Treatment Temp. 816 °C, Time 18000 sec	fired; ASTM C 113
	1.5 - 2.5 % @Treatment Temp. 871 °C, Time 18000 sec	fired; ASTM C 113

Processing Properties	Original Value	Comments
Moisture Content	165 - 180 %	pouring
Shelf Life	12.0 Month

Component Elements Properties	Original Value	Comments
Al2O3	9.9 %
CaO	39 %
Fe2O3	7.4 %
K2O+Na2O	3.4 %	Na2O & K2O
MgO	8.2 %
SiO2	31 %
TiO2	1.1 %

Descriptive Properties
Placement, average (kg)	16	to place 1m3

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