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Master Bond adhesives

BASF Ultrason® P 3010 PPSU Unreinforced Polyphenylsulfone
Categories: Polymer; Thermoplastic; Polyphenylsulfone (PPSU)

Material Notes: Description: Medium viscosity injection-molding and extrusion grade with good toughness and chemical resistance (stress crack resistance), resistant against superheated steam. The property profile makes it possible to use them in high-quality technical components and heavy-duty mass products. Conventional processing methods for thermoplastics can be applied. Ultrason® can thus be used where, for example, polyamide, polycarbonate, polyoxymethylene, and polyalkylene terephthalate are no longer suitable, primarily due to thermal or hydrolytic instability. The property spectrum of Ultrason® products allows the substitution of duromers, metals, and ceramics.

Information provided by BASF

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Physical PropertiesMetricEnglishComments
Bulk Density 0.700 - 0.800 g/cc0.0253 - 0.0289 lb/in³
Density 1.29 g/cc0.0466 lb/in³ISO 1183
Water Absorption <= 1.2 %<= 1.2 %Equilibrium; ISO 62
 0.56 %
@Thickness 2.00 mm,
Time 180000 sec
0.56 %
@Thickness 0.0787 in,
Time 50.0 hour
Storage; ISO 62
 1.0 %
@Thickness 2.00 mm,
Time 360000 sec
1.0 %
@Thickness 0.0787 in,
Time 100 hour
Storage; ISO 62
 1.15 %
@Thickness 2.00 mm,
Time 1.08e+6 sec
1.15 %
@Thickness 0.0787 in,
Time 300 hour
Storage; ISO 62
 1.2 %
@Thickness 2.00 mm,
Time 1.80e+6 sec
1.2 %
@Thickness 0.0787 in,
Time 500 hour
Storage; ISO 62
Moisture Absorption at Equilibrium 0.60 %0.60 %23°C; 50% RH; ISO 62
Water Vapor Transmission 100 - 150 g/m²/day6.44 - 9.66 g/100 in²/dayDIN EN 12086
Viscosity Measurement 7171Viscosity number; ISO 1628
Linear Mold Shrinkage, Flow 0.0090 cm/cm0.0090 in/inISO 294
Linear Mold Shrinkage, Transverse 0.010 cm/cm0.010 in/inISO 294
Melt Flow >= 45.15 g/10 min
@Load 10.0 kg,
Temperature 360 °C
>= 45.15 g/10 min
@Load 22.0 lb,
Temperature 680 °F
ISO 1133
 
Mechanical PropertiesMetricEnglishComments
Ball Indentation Hardness 124 MPa
@Load 36.5 kg,
Time 30.0 sec
18000 psi
@Load 80.5 lb,
Time 0.00833 hour
ISO 2039-1
Tensile Strength at Break 74.0 MPa10700 psi5 mm/min; ISO 527-2
Tensile Stress  30.0 MPa
@Temperature 160 °C
4350 psi
@Temperature 320 °F
 35.0 MPa
@Temperature 160 °C
5080 psi
@Temperature 320 °F
 40.0 MPa
@Temperature 23.0 °C
5800 psi
@Temperature 73.4 °F
 60.0 MPa
@Temperature 23.0 °C
8700 psi
@Temperature 73.4 °F
 70.0 MPa
@Temperature 23.0 °C
10200 psi
@Temperature 73.4 °F
Tensile Strength, Yield 74.0 MPa10700 psi50 mm/min; ISO 527-2
 45.0 MPa
@Temperature 140 °C
6530 psi
@Temperature 284 °F
 55.0 MPa
@Temperature 100 °C
7980 psi
@Temperature 212 °F
 65.0 MPa
@Temperature 60.0 °C
9430 psi
@Temperature 140 °F
 75.0 MPa
@Temperature 20.0 °C
10900 psi
@Temperature 68.0 °F
Elongation at Break 7.8 %7.8 %5mm/min; ISO 527-2
Elongation at Yield 7.8 %7.8 %50 mm/min; ISO 527-2
 0.18 %
@Time 36000 sec,
Pressure 30.0 MPa
0.18 %
@Time 10.0 hour,
Pressure 4350 psi
ISO 899
 0.20 %
@Time 3600 sec,
Pressure 6.00 MPa
0.20 %
@Time 1.00 hour,
Pressure 870 psi
180°C; ISO 899
 0.28 %
@Time 36000 sec,
Pressure 42.0 MPa
0.28 %
@Time 10.0 hour,
Pressure 6090 psi
ISO 899
 0.40 %
@Time 3600 sec,
Pressure 8.00 MPa
0.40 %
@Time 1.00 hour,
Pressure 1160 psi
180°C; ISO 899
 0.50 %
@Pressure 6.00 MPa,
Time 360000 sec
0.50 %
@Pressure 870 psi,
Time 100 hour
180°C; ISO 899
 0.50 %
@Time 3600 sec,
Pressure 10.0 MPa
0.50 %
@Time 1.00 hour,
Pressure 1450 psi
ISO 899
 0.51 %
@Pressure 10.0 MPa,
Time 36000 sec
0.51 %
@Pressure 1450 psi,
Time 10.0 hour
ISO 899
 0.52 %
@Pressure 10.0 MPa,
Time 360000 sec
0.52 %
@Pressure 1450 psi,
Time 100 hour
ISO 899
 0.53 %
@Pressure 10.0 MPa,
Time 3.60e+6 sec
0.53 %
@Pressure 1450 psi,
Time 1000 hour
ISO 899
 0.90 %
@Time 3600 sec,
Pressure 12.0 MPa
0.90 %
@Time 1.00 hour,
Pressure 1740 psi
180°C; ISO 899
 1.0 %
@Time 3600 sec,
Pressure 14.0 MPa
1.0 %
@Time 1.00 hour,
Pressure 2030 psi
180°C; ISO 899
 1.0 %
@Pressure 6.00 MPa,
Time 3.60e+6 sec
1.0 %
@Pressure 870 psi,
Time 1000 hour
180°C; ISO 899
 1.0 %
@Pressure 8.00 MPa,
Time 360000 sec
1.0 %
@Pressure 1160 psi,
Time 100 hour
180°C; ISO 899
 1.1 %
@Time 3600 sec,
Pressure 16.0 MPa
1.1 %
@Time 1.00 hour,
Pressure 2320 psi
180°C; ISO 899
 1.1 %
@Time 3600 sec,
Pressure 20.0 MPa
1.1 %
@Time 1.00 hour,
Pressure 2900 psi
ISO 899
 1.2 %
@Time 36000 sec,
Pressure 20.0 MPa
1.2 %
@Time 10.0 hour,
Pressure 2900 psi
ISO 899
 1.25 %
@Pressure 20.0 MPa,
Time 360000 sec
1.25 %
@Pressure 2900 psi,
Time 100 hour
ISO 899
 1.28 %
@Pressure 20.0 MPa,
Time 3.60e+6 sec
1.28 %
@Pressure 2900 psi,
Time 1000 hour
ISO 899
 1.75 %
@Time 3600 sec,
Pressure 30.0 MPa
1.75 %
@Time 1.00 hour,
Pressure 4350 psi
ISO 899
 1.9 %
@Pressure 8.00 MPa,
Time 3.60e+6 sec
1.9 %
@Pressure 1160 psi,
Time 1000 hour
180°C; ISO 899
 1.9 %
@Pressure 12.0 MPa,
Time 360000 sec
1.9 %
@Pressure 1740 psi,
Time 100 hour
180°C; ISO 899
 1.95 %
@Pressure 30.0 MPa,
Time 360000 sec
1.95 %
@Pressure 4350 psi,
Time 100 hour
ISO 899
 2.1 %
@Pressure 30.0 MPa,
Time 3.60e+6 sec
2.1 %
@Pressure 4350 psi,
Time 1000 hour
ISO 899
 2.1 %
@Pressure 14.0 MPa,
Time 360000 sec
2.1 %
@Pressure 2030 psi,
Time 100 hour
180°C; ISO 899
 2.5 %
@Time 3600 sec,
Pressure 40.0 MPa
2.5 %
@Time 1.00 hour,
Pressure 5800 psi
ISO 899
 2.6 %
@Time 36000 sec,
Pressure 40.0 MPa
2.6 %
@Time 10.0 hour,
Pressure 5800 psi
ISO 899
 2.7 %
@Pressure 40.0 MPa,
Time 360000 sec
2.7 %
@Pressure 5800 psi,
Time 100 hour
ISO 899
 2.75 %
@Time 3600 sec,
Pressure 42.0 MPa
2.75 %
@Time 1.00 hour,
Pressure 6090 psi
ISO 899
 3.0 %
@Pressure 16.0 MPa,
Time 360000 sec
3.0 %
@Pressure 2320 psi,
Time 100 hour
180°C; ISO 899
 3.0 %
@Pressure 40.0 MPa,
Time 3.60e+6 sec
3.0 %
@Pressure 5800 psi,
Time 1000 hour
ISO 899
 3.0 %
@Pressure 42.0 MPa,
Time 360000 sec
3.0 %
@Pressure 6090 psi,
Time 100 hour
ISO 899
 3.2 %
@Pressure 42.0 MPa,
Time 3.60e+6 sec
3.2 %
@Pressure 6090 psi,
Time 1000 hour
ISO 899
 3.5 %
@Pressure 12.0 MPa,
Time 3.60e+6 sec
3.5 %
@Pressure 1740 psi,
Time 1000 hour
180°C; ISO 899
 4.5 %
@Pressure 14.0 MPa,
Time 3.60e+6 sec
4.5 %
@Pressure 2030 psi,
Time 1000 hour
180°C; ISO 899
 5.5 %
@Pressure 16.0 MPa,
Time 3.60e+6 sec
5.5 %
@Pressure 2320 psi,
Time 1000 hour
180°C; ISO 899
Creep Strength  30.0 MPa
@Time 3.60e+7 sec
4350 psi
@Time 10000 hour
in water at 95°C
 33.0 MPa
@Time 3.60e+6 sec
4790 psi
@Time 1000 hour
in water at 95°C
 35.0 MPa
@Time 360000 sec
5080 psi
@Time 100 hour
in water at 95°C
 37.0 MPa
@Time 36000 sec
5370 psi
@Time 10.0 hour
in water at 95°C
Modulus of Elasticity  1.60 GPa
@Temperature 140 °C
232 ksi
@Temperature 284 °F
ISO 527
 1.90 GPa
@Temperature 100 °C
276 ksi
@Temperature 212 °F
ISO 527
 2.10 GPa
@Temperature 60.0 °C
305 ksi
@Temperature 140 °F
ISO 527
 2.25 GPa
@Temperature 20.0 °C
326 ksi
@Temperature 68.0 °F
ISO 527
Tensile Modulus >= 2.27 GPa>= 329 ksiISO 527-2
 >= 1.60 GPa
@Temperature 140 °C
>= 232 ksi
@Temperature 284 °F
Elasticity
 >= 1.90 GPa
@Temperature 100 °C
>= 276 ksi
@Temperature 212 °F
Elasticity
 >= 2.10 GPa
@Temperature 60.0 °C
>= 305 ksi
@Temperature 140 °F
Elasticity
 >= 2.25 GPa
@Temperature 20.0 °C
>= 326 ksi
@Temperature 68.0 °F
Elasticity
Shear Modulus  0.200 GPa
@Temperature 225 °C
29.0 ksi
@Temperature 437 °F
ISO 6721
 0.700 GPa
@Temperature 200 °C
102 ksi
@Temperature 392 °F
ISO 6721
 0.750 GPa
@Temperature 150 °C
109 ksi
@Temperature 302 °F
ISO 6721
 0.775 GPa
@Temperature 100 °C
112 ksi
@Temperature 212 °F
ISO 6721
 0.800 GPa
@Temperature 50.0 °C
116 ksi
@Temperature 122 °F
ISO 6721
Adhesive Bond Strength >= 0.200 MPa>= 29.0 psion plastic
Izod Impact, Notched (ISO)  22.0 kJ/m²
@Temperature -60.0 °C
10.5 ft-lb/in²
@Temperature -76.0 °F
ISO 179/1eA
 24.0 kJ/m²
@Temperature -40.0 °C
11.4 ft-lb/in²
@Temperature -40.0 °F
ISO 179/1eA
 41.0 kJ/m²
@Temperature -25.0 °C
19.5 ft-lb/in²
@Temperature -13.0 °F
ISO 179/1eA
 60.0 kJ/m²
@Temperature -20.0 °C
28.6 ft-lb/in²
@Temperature -4.00 °F
ISO 179/1eA
 61.0 kJ/m²
@Temperature 0.000 °C
29.0 ft-lb/in²
@Temperature 32.0 °F
ISO 179/1eA
 65.0 kJ/m²
@Temperature 20.0 °C
30.9 ft-lb/in²
@Temperature 68.0 °F
ISO 179/1eA
 65.0 kJ/m²
@Temperature 40.0 °C
30.9 ft-lb/in²
@Temperature 104 °F
ISO 179/1eA
 70.0 kJ/m²
@Temperature 0.000 °C
33.3 ft-lb/in²
@Temperature 32.0 °F
ISO 179/1eA
 85.0 kJ/m²
@Temperature 50.0 °C
40.4 ft-lb/in²
@Temperature 122 °F
ISO 179/1eA
 87.0 kJ/m²
@Temperature 100 °C
41.4 ft-lb/in²
@Temperature 212 °F
ISO 179/1eA
Charpy Impact Unnotched  NB
@Temperature -30.0 °C
NB
@Temperature -22.0 °F
ISO 179/1eU
 NB
@Temperature 23.0 °C
NB
@Temperature 73.4 °F
ISO 179/1eU
Charpy Impact, Notched  2.50 J/cm²
@Temperature -30.0 °C
11.9 ft-lb/in²
@Temperature -22.0 °F
ISO 179/1eA
 6.50 J/cm²
@Temperature 23.0 °C
30.9 ft-lb/in²
@Temperature 73.4 °F
ISO 179/1eA
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity >= 1.00e+13 ohm-cm>= 1.00e+13 ohm-cmIEC 60093
Surface Resistance >= 1.00e+15 ohm>= 1.00e+15 ohmIEC 60093
Dielectric Constant  3.7
@Frequency 1e+6 Hz
3.7
@Frequency 1e+6 Hz
ISO 60250
 3.8
@Frequency 100 Hz
3.8
@Frequency 100 Hz
ISO 60250
Dielectric Strength 44.0 kV/mm1120 kV/inIEC 60243-13
Dissipation Factor  0.00170
@Frequency 100 Hz
0.00170
@Frequency 100 Hz
IEC 60250
 0.0089
@Frequency 1e+6 Hz
0.0089
@Frequency 1e+6 Hz
IEC 60250
Comparative Tracking Index 150 V150 VTest Liquid A; IEC 60112
 
Thermal PropertiesMetricEnglishComments
CTE, linear  55.0 µm/m-°C
@Temperature 25.0 °C
30.6 µin/in-°F
@Temperature 77.0 °F
DIN 53752
 57.0 µm/m-°C
@Temperature 75.0 °C
31.7 µin/in-°F
@Temperature 167 °F
DIN 53752
 60.0 µm/m-°C
@Temperature 125 °C
33.3 µin/in-°F
@Temperature 257 °F
DIN 53752
 61.0 µm/m-°C
@Temperature 175 °C
33.9 µin/in-°F
@Temperature 347 °F
DIN 53752
CTE, linear, Parallel to Flow  55.0 µm/m-°C
@Temperature 23.0 - 80.0 °C
30.6 µin/in-°F
@Temperature 73.4 - 176 °F
ISO 11359-1/-2
 62.0 µm/m-°C
@Temperature 140 - 180 °C
34.4 µin/in-°F
@Temperature 284 - 356 °F
ISO 11359-1/-2
Deflection Temperature at 0.46 MPa (66 psi) 212 °C414 °FISO 75-1/-2
Deflection Temperature at 1.8 MPa (264 psi) 196 °C385 °FISO 75-2
Glass Transition Temp, Tg 220 °C428 °FISO 11357-1/-2
Decomposition Temperature >= 400 °C>= 752 °F
Flammability, UL94  V-0
@Thickness 1.60 mm
V-0
@Thickness 0.0630 in
 V-0
@Thickness 3.20 mm
V-0
@Thickness 0.126 in
Ignition Temperature 580 - 600 °C1080 - 1110 °FASTM D1929
 
Optical PropertiesMetricEnglishComments
Refractive Index  1.655
@Thickness 2.00 mm,
Wavelength 700 nm
1.655
@Thickness 0.0787 in,
Wavelength 700 nm
 1.665
@Thickness 2.00 mm,
Wavelength 590 nm
1.665
@Thickness 0.0787 in,
Wavelength 590 nm
 1.675
@Thickness 2.00 mm,
Wavelength 550 nm
1.675
@Thickness 0.0787 in,
Wavelength 550 nm
 1.70
@Thickness 2.00 mm,
Wavelength 450 nm
1.70
@Thickness 0.0787 in,
Wavelength 450 nm
 1.76
@Thickness 2.00 mm,
Wavelength 560 nm
1.76
@Thickness 0.0787 in,
Wavelength 560 nm
Transmission, Visible  60 %
@Thickness 2.00 mm,
Wavelength 400 nm
60 %
@Thickness 0.0787 in,
Wavelength 400 nm
 80 %
@Thickness 2.00 mm,
Wavelength 500 nm
80 %
@Thickness 0.0787 in,
Wavelength 500 nm
 85 %
@Thickness 2.00 mm,
Wavelength 600 nm
85 %
@Thickness 0.0787 in,
Wavelength 600 nm
UV Transmittance  3.0 %
@Thickness 2.00 mm,
Wavelength 300 nm
3.0 %
@Thickness 0.0787 in,
Wavelength 300 nm
 30 %
@Thickness 2.00 mm,
Wavelength 350 nm
30 %
@Thickness 0.0787 in,
Wavelength 350 nm
 30 %
@Thickness 2.00 mm,
Wavelength 200 nm
30 %
@Thickness 0.0787 in,
Wavelength 200 nm
 
Processing PropertiesMetricEnglishComments
Melt Temperature 350 - 390 °C662 - 734 °FInjection molding
Mold Temperature 140 - 180 °C284 - 356 °FInjection molding
 
Descriptive Properties
Change in Cross Section0.1Injection-molded tensile bars after immersion in water at 23°C up to saturation
Change in Length0.1Injection-molded tensile bars after immersion in water at 23°C up to saturation
ColorColored
 Natural
Commercial StatusNorth America and Europe
Primary Processing TechniqueInjection Molding and Extrusion
Strain0.1810 hr @ 30 MPa
 0.2810 hr @ 42 MPa
 0.51 hr @ 10 MPa
 0.5110 hr @ 10 MPa
 0.52100 hr @ 10 MPa
 0.531000 hr @ 10 MPa
 1.11 hr @ 20 MPa
 1.210 hr @ 20 MPa
 1.25100 hr @ 20 MPa
 1.281000 hr @ 20 MPa
 1.751 hr @ 30 MPa
 1.95100 hr @ 30 MPa
 2.11000 hr @ 30 MPa
 2.51 hr @ 40 MPa
 2.610 hr @ 40 MPa
 2.7100 hr @ 40 MPa
 2.751 hr @ 42 MPa
 31000 hr @ 40 MPa
 3100 hr @ 42 MPa
 3.21000 hr @ 42 MPa

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