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Metal adhesives

Tra-Con Tra-Cast 3110 Low Density Epoxy Casting System
Categories: Polymer; Adhesive; Thermoset; Epoxy

Material Notes: TRA-CAST 3110 is a unicellular, low density, syntactic-foam epoxy resin casting system of medium viscosity that easily handles, mixes and cures at room temperature. Developed for industrial encapsulating, embedding and casting applications, it is suitable for aerospace honeycomb edge filling and for electronic potting jobs requiring a light weight, low shrinkage, and low expansion resin system. Other important properties include a low exotherm while curing, a low dielectric constant coupled with high dielectric strength, a high strength-to-weight ratio, and a low thermal expansion coefficient over an operating temperature range from -50 to 150°C. Fully cured TRA-CAST 3110 is a gray, rigid, durable solid material that can be easily machined, cut, drilled, and shaped with ordinary shop tools. In addition, this excellent electrical insulator resists water, weather, gases, vapors, salts and salt solutions, alcohol, mild acids and alkalis, jet fuels, many petroleum products, salt water, and numerous other organic and inorganic compounds.

Information provided by Tra-Con Inc.

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Physical PropertiesMetricEnglishComments
Specific Gravity 0.800 g/cc0.800 g/ccMixed
Volatile Organic Compounds (VOC) Content 2.74 g/l2.74 g/l
Viscosity 44000 cP
@Temperature 25.0 °C
44000 cP
@Temperature 77.0 °F
Mixed (sp #6, 10 rpm)
 
Mechanical PropertiesMetricEnglishComments
Hardness, Shore D 7777
Adhesive Bond Strength 4.14 MPa600 psiLap shear, alum to alum, 24 hrs @ 25°C
 7.58 MPa1100 psiLap shear, alum to alum, 4 hrs @ 25°C + 2 hrs @ 65°C
Izod Impact, Notched 0.107 J/cm0.200 ft-lb/in
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity 2.40e+14 ohm-cm2.40e+14 ohm-cm
Dielectric Constant 2.9
@Frequency 1000 Hz
2.9
@Frequency 1000 Hz
Dielectric Strength 14.8 kV/mm375 kV/in
 
Thermal PropertiesMetricEnglishComments
CTE, linear 54.9 µm/m-°C30.5 µin/in-°FBelow Tg
 119 µm/m-°C66.1 µin/in-°FAbove Tg
Thermal Conductivity 0.130 W/m-K0.902 BTU-in/hr-ft²-°F
Maximum Service Temperature, Air 150 °C302 °F
Minimum Service Temperature, Air -50.0 °C-58.0 °F
Glass Transition Temp, Tg 62.0 °C144 °FUltimate Tg
 
Processing PropertiesMetricEnglishComments
Cure Time 360 min6.00 hour4 hrs @ 25°C + 2 hrs @ 65°C
 1440 min
@Temperature 25.0 °C
24.0 hour
@Temperature 77.0 °F
Pot Life 30 min30 min25 grams
 60 min60 min100 grams
Working Life 90.0 min90.0 min100 grams
 
Descriptive Properties
Color Gray
Heat Distortion Temperature °C943 hrs @ 65°C
Mix Ratio, parts by weight100/9Resin/Hardener
Outgassing, NASA, %CVCM0.04
Outgassing, NASA, %TWL0.6
Thixotropic Index 1.310 rpm/100 rpm

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