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Thermal Ceramics Kaocrete HPM 45 Ultra High Strength Castables
Categories: Ceramic

Material Notes: Kaocrete HPM 45 is a 2800°F (1538°C) product containing a graded kaolin calcine aggregate. It is designed for internal or external high frequency vibration only. The densely packed structure produces low permeability and excellent abrasion resistance. Kaocrete HPM 45 has excellent resistance to alkali attack.

Features:

  • Provide 2 to 3 times greater strengths than standard castables with similar densities
  • Superb resistance to abrasion or mechanical impact
  • Excellent thermal shock resistance
  • Resistant to slag or metal contact
  • Stronger bond formed when heated
  • Porosity rivals that of dense firebrick
  • All water used in casting is removed once monolithic reaches 350°F (177°C)
  • Information provided by Thermal Ceramics

    Data has not been recently verified. Please contact manufacturer for current information.

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    Physical PropertiesOriginal ValueComments
    Density 2.196 - 2.34 g/ccFired
    Deformation 1.4 %load-25 psi, 1.5 hours at 2640°F; ASTM C16
     
    Mechanical PropertiesOriginal ValueComments
    Modulus of Rupture 1.20 - 2.00 ksiDried 18-24 hours at 220°F; ASTM C133
     0.700 - 1.05 ksi
    @Temperature 1370 °C
    ASTM C133
     0.900 - 1.30 ksi
    @Temperature 1230 °C
    ASTM C133
     1.70 - 2.50 ksi
    @Temperature 816 °C
    ASTM C133
     2.30 - 3.10 ksi
    @Temperature 1090 °C
    ASTM C133
     1.20 - 2.00 ksi
    @Treatment Temp. 816 °C,
    Time 18000 sec
    ASTM C133
    Compressive Strength 55.0 - 69.0 MPaDried for 18-24 hours at 220°F
     62.0 - 79.0 MPaFired 5 hours at 1500°F; ASTM C133
     69.0 - 124 MPaFired 5 hours at 2800°F
    Abrasion 8.0 - 12loss, cc`s; Fired 5 hours at 1500°F; ASTM C704
     
    Thermal PropertiesOriginal ValueComments
    Thermal Conductivity 11.3 BTU-in/hr-ft²-°F
    @Temperature 260 °C
    ASTM C417
     11.6 BTU-in/hr-ft²-°F
    @Temperature 538 °C
    ASTM C417
     11.9 BTU-in/hr-ft²-°F
    @Temperature 816 °C
    ASTM C417
     12.1 BTU-in/hr-ft²-°F
    @Temperature 1090 °C
    ASTM C417
    Maximum Service Temperature, Air 2800 °F
    Shrinkage 0.10 - 0.30 %
    @Temperature 816 °C,
    Time 18000 sec
    ASTM C113
     0.50 - 1.2 %
    @Temperature 1540 °C,
    Time 18000 sec
    ASTM C113
     0.00 - 0.20 %
    @Treatment Temp. 104 °C
    Dried 18-24 hours; ASTM C113
     
    Processing PropertiesOriginal ValueComments
    Shelf Life 12.0 Month
     
    Component Elements PropertiesOriginal ValueComments
    Al2O3 46 %
    Alkalis 0.80 %
    CaO 1.9 %
    Fe2O3 1.1 %
    MgO 0.10 %
    SiO2 47 %
    TiO2 1.2 %

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