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Elmet Technologies

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Solvay BPS 240 format 1
Categories: Polymer; Thermoset; Epoxy

Material Notes: Description: BP240 is a two-ply, partially impregnated epoxy prepreg system designed for the manufacture of Body-in-White (BIW) panels with excellent surface quality from vacuum-only processing at cure temperatures between 85°C and 150°C (185°F and 302°F). The first ply utilizes Cytec’s ZPREG partial impregnation technology, consisting of a structural fabric coupled to a surface scrim and a high performance resin system. The second ply combines low-density syntactic core material and structural fabric to create significant panel rigidity in a rapid laminating format. The system is designed to be ready for painting without abrading or reworking. In many instances, paint can be applied directly to a degreased panel. Excellent environmental performance can be expected from panels painted in Hi-Bake & Lo-Back paint systems.

Features & Benefits:

  • 7 to 30 days out life at 21°C(70°F)
  • 12 months storage at -18°C (0°F)
  • Robust material format for consistent tack, excellent drape and form conformation
  • Material architecture developed for reliable pin-hole-free finish, excellent panel flatness and rigidity
  • High performance resin systems designed for service temperatures up to 106°C(320°F)
  • Excellent physical and environmental performance in painted automotive applications
  • Available, as standard, in carbon fiber and glass fiber variants, either in rolls or in pre-cut kits
  • Recommended for use with high-quality composite or metallic tooling
  • Flame retardant; self-extinguishing when tested to ISO 3795/FMVS302

Information provided by Cytec, subsequently acquired by Solvay.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Storage Temperature -18.0 °C
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 23490 psi0°, Glass
 42410 psi0°, Carbon
Tensile Modulus 13.9 GPa0°, Glass
 38.0 GPa0°, Carbon
Flexural Strength 58440 psi0°, Glass
 86710 psi0°, Carbon
Flexural Modulus 16.0 GPa0°, Glass
 34.1 GPa0°, Carbon
Compressive Strength 356.3 MPa0°, Glass
 370.7 MPa0°, Carbon
Compressive Modulus 15500 MPa0°, Glass
 37000 MPa0°, Carbon
Poissons Ratio 0.0600°, Carbon
 0.190°, Glass
Shear Modulus 2.52 GPa0°, Glass
 2.90 GPa0°, Carbon
Shear Strength 7640 psi± In-plane, Glass; ASTM D3518
 8050 psi± In-plane, Carbon; ASTM D3518
 
Thermal PropertiesOriginal ValueComments
CTE, linear 17.1 µm/m-°CGlass, Post-cured laminates tested from 30-100°C
 4.20 µm/m-°C
@Temperature 30.0 - 100 °C
Carbon, Post-cured laminates
Maximum Service Temperature, Air 106 °C
Glass Transition Temp, Tg 163 °CDMA E' onset 1 hr at 120°C + 1 hr at 180°C
 118 °C
@Treatment Temp. 120 °C,
Time 3600 sec
DMA E' onset
Shrinkage 0.256 %
@Temperature 120 - 180 °C
1 hr at 120°C + 1 hr at 180°C, Carbon
 0.275 %
@Temperature 120 - 180 °C
1 hr at 120°C + 1 hr at 180°C, Glass
 0.067 %
@Temperature 120 °C,
Time 3600 sec
1 hr at 120°C, Carbon
 0.088 %
@Temperature 120 °C,
Time 3600 sec
1 hr at 120°C, Glass
 
Processing PropertiesOriginal ValueComments
Cure Time 0.750 hour
@Temperature 150 °C
 2.00 hour
@Temperature 100 °C
 5.00 hour
@Temperature 85.0 °C
Shelf Life 12.0 Month

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PCYTED129 / 180431

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