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Master Bond adhesives

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A. Schulman Gapex® HPP30GR20BK 30% Fiberglass/Mica Reinforced, Chemically-Coupled, Heat-Stabilized, Homopolymer Polypropylene containing 25% P.C.R.
Categories: Polymer; Thermoplastic; Polypropylene (PP); Polypropylene, Glass/Mineral Reinforced

Material Notes: 30% Fiberglass/Mica Reinforced, Chemically-Coupled, Heat-Stabilized, Homopolymer Polypropylene containing 25% P.C.R.

Description: Precolored black

Applications: Primary use is for air cleaner housings and integral structural ducts.

Specifications: Meets/exceeds Ford Engineering Material Specification WSS-M4D941-A1

Comments:
Tensile/Izod Change (1000 hrs./140°C): +5/-8%; WSS-M4D941-A1 Specification: ±25/±25; ISO 188
Filler Content: 30.5% ;WSS-M4D941-A1 Specification: 28.0-32.0; ISO 3451/1A
Material Pre-dry: Normally it is not necessary to pre-dry this material. However, if conditions dictate drying to optimize material properties and part appearance then dry in a desiccant dryer at 180°F for 2-3 hours or 160°F for >4 hours.
Manifolds: Maintain manifolds, runners and tips 10 to 20°F above the front one temperature to allow easier filling. (Gate drool is best eliminated using screw decompression rather than reducing tip temperature.)
Back Pressure (Range): 20-50 psi. Injection Speed: medium to slow > depending on surface appearance. Screw Speed: medium. Injection Pressure: Adjust to just above a short shot. Injection Time: Adjust to just above a short shot- Weigh pars for consistent packing. Cushion (Range): 0.2-0.5 in. Nozzle Type: Free flowing/Standard.
Some conditions may have to be altered to obtain acceptable parts. back pressure must be minimized to retain fiber length and optimize performance. Please do not run too cold, molded in stress & rough surface may become a problem. If you must run below melt or temperature recommended for dimensional precision you may compromise impact and esthetics. Retest parts to confirm performance.

Data provided by Ferro Corporation - Specialty Plastics Group.

A. Schulman has acquired the Ferro specialty plastics business.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Density 1.15 g/ccWSS-M4D941-A1 Specification: 1.10-1.16 g/cc; ISO R 527
Linear Mold Shrinkage 0.0070 cm/cmISO 2577
Melt Flow 5.3 g/10 minWSS-M4D941-A1 Specification: 4.0-7.0 g/10 min; ISO R 527
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength, Ultimate 55.1 MPaWSS-M4D941-A1 Specification: 53 MPa Min.; ISO R 527
Flexural Modulus 4.40 GPaWSS-M4D941-A1 Specification: 3.9 GPa Min.; ISO R 527
Izod Impact, Notched (ISO) 5.20 kJ/m²WSS-M4D941-A1 Specification: 3.2 kJ/m² Min.; ISO R 527
 3.70 kJ/m²
@Temperature -40.0 °C
WSS-M4D941-A1 Specification: 2.1 kJ/m² Min.; ISO R 527
 
Thermal PropertiesOriginal ValueComments
Deflection Temperature at 0.46 MPa (66 psi) 155 °CWSS-M4D941-A1 Specification: 152°C; ISO R 527
Deflection Temperature at 1.8 MPa (264 psi) 136 °CWSS-M4D941-A1 Specification: 131°C; ISO R 527
 
Processing PropertiesOriginal ValueComments
Rear Barrel Temperature 420 - 450 °F
Middle Barrel Temperature 420 - 450 °F
Front Barrel Temperature 430 - 470 °F
Nozzle Temperature 430 - 470 °F
Mold Temperature 100 - 120 °FCore. Cooler temperatures may be needed to maintain dimensions or eliminate sinks in thick sections.
 110 - 130 °FCavity
Drying Temperature 180 °F2-3 hrs at 180°F or 4+ hours at 160°F.
Dry Time 2 - 3 hour
 
Descriptive Properties
ColorPrecolored black

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PFERRO12 / 38126

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