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BASF 3D Ultrafuse® PPSU Fused Fillament
Categories: Polymer; 3D Printing/Additive Manufacturing Polymer; Thermoplastic; Polyphenylsulfone (PPSU)

Material Notes: Components: BASF Polyphenylsulfone (PPSU) based filament for Fused Filament Fabrication.

Product Description: Outstanding thermal stability, good chemical resistance and high strength are the key features of Ultrafuse® PPSU. Parts produced by fused filament fabrication show often mechanical limitations in z-direction - the good layer adhesion of Ultrafuse® PPSU leads to balanced flexural strength properties between z- and x-direction. Ultrafuse® PPSU can be used for functional applications which require a high mechanical strength as well as a high heat distortion temperature – properties, where existing 3D printing materials often show limitations.

Information provided by BASF

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Physical PropertiesOriginal ValueComments
Density 1.272 g/ccPrinted Part; ISO 1183-1
Melt Flow 20.8608 g/10 min
@Load 5.00 kg,
Temperature 360 °C
ISO 1133
Storage Temperature 15.0 - 25.0 °C
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 49.0 MPaZX: Upright; ISO 527
 74.5 MPaXY: Flat; ISO 527
Elongation at Break 2.9 %ZX: Upright; ISO 527
 7.3 %XY: Flat; ISO 527
Modulus of Elasticity 2.15 GPaYoung's, ZX: Upright; ISO 527
 2.221 GPaYoung's, XY: Flat; ISO 527
Flexural Strength 88.9 MPaZX: Upright; ISO 178
 105 MPaXY: Flat; ISO 178
 114 MPaXZ: On its edge; ISO 178
Flexural Modulus 1700 MPaZX: Upright; ISO 178
 1910 MPaXZ: On its edge; ISO 178
 1940 MPaXY: Flat; ISO 178
Flexural Strain at Break 6.8 %ZX: Upright; ISO 178
Izod Impact, Notched (ISO) 5.30 kJ/m²ZX: Upright; ISO 180
 13.7 kJ/m²XY: Flat; ISO 180
 15.8 kJ/m²XZ: On its edge; ISO 180
Izod Impact, Unnotched (ISO) 21.0 kJ/m²ZX: Upright; ISO 180
 NBXY: Flat; ISO 180
 NBXZ: On its edge; ISO 180
Charpy Impact Unnotched 16.3 kJ/m²ZX: Upright; ISO 179-2
 224.8 kJ/m²XY: Flat; ISO 179-2
 270.5 kJ/m²XZ: On its edge; ISO 179-2
Charpy Impact, Notched 5.70 kJ/m²ZX: Upright; ISO 179-2
 15.0 kJ/m²XZ: On its edge; ISO 179-2
 21.8 kJ/m²XY: Flat; ISO 179-2
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 5.60e+15 ohm-cmXY: Flat; IEC 62631-3-1
Surface Resistance 4.10e+15 ohmXY: Flat; IEC 62631-3-2
Dielectric Strength 18.5 kV/mmXY: Flat, orthogonal; IEC 60243-1
 
Thermal PropertiesOriginal ValueComments
CTE, linear 55.0 µm/m-°CISO 11359-2
Deflection Temperature at 0.46 MPa (66 psi) 215 °CISO 75-2
Deflection Temperature at 1.8 MPa (264 psi) 211 °CISO 75-2
Vicat Softening Point 217 °C
@Load 5.10 kg
ISO 306
Glass Transition Temp, Tg 222 °CISO 11357-2
Flammability, UL94 V-0
@Thickness 1.50 mm
 V-0
@Thickness 3.00 mm
Glow Wire Test 960 °C
@Thickness 1.50 mm
IEC 60695-2-11
 960 °C
@Thickness 3.00 mm
IEC 60695-2-11
 
Processing PropertiesOriginal ValueComments
Processing Temperature 200 - 220 °CBed, Bed Material: Glass
Nozzle Temperature 390 - 410 °C
Drying Temperature 125 °CSpools can be dried in a vacuum dryer
Dry Time 8.00 hour
Shelf Life 12.0 Month
 
Descriptive Properties
Build Chamber Temperature170 – 210°C
Nozzle Diameter=0.4 mm
Print speed25-100 mm/s

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