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Ensinger PEI

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Tra-Con Tra-Cast 3109 Low Cost Epoxy Casting System
Categories: Polymer; Adhesive; Thermoset; Epoxy

Material Notes: TRA-CAST 3109 is a versatile epoxy casting system developed for solvent-free production casting, potting, encapsulating, and coating applications where low cost, easy handling and flowability, and excellent mechanical and electrical properties are required. Color coded for easy mixing and pouring, this formulation cures to a tough, rigid, low-shrinkage solid in a matter of hours at room temperature and is dimensionally stable over a wide temperature range. TRA-CAST 3109, with its good exotherm, pot life and pouring characteristics, is especially suited for large mass (up to 1 gallon) castings, as well as for other industrial and electronic large-pour applications. It develops excellent adhesion to rigid plastics and laminates, metals, and ceramics, has a low coefficient of thermal expansion, and is readily machined and shaped with ordinary shop tools. The fully cured epoxy system is an excellent electrical insulator and is compatible with electrical components, has good resistance to water, weather, gases and vapors, and from chemical compounds including mild acids and alkalis, many corrosive salts and salt solutions, jet fuels, petroleum product and lubricants, and other organic and inorganic materials.

Information provided by Tra-Con Inc.

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Physical PropertiesOriginal ValueComments
Specific Gravity 1.57 g/ccMixed
Viscosity 93000 cP
@Temperature 25.0 °C
After mixing
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 79
Compressive Strength 12700 psi
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 7.50e+14 ohm-cm
Dielectric Constant 4.77
@Frequency 1000 Hz
Dielectric Strength 370 V/mil
Dissipation Factor 0.0030
@Frequency 1000 Hz
 
Thermal PropertiesOriginal ValueComments
CTE, linear 48.0 µm/m-°C
@Temperature 20.0 °C
Maximum Service Temperature, Air 140 °C
Minimum Service Temperature, Air -60.0 °C
 
Processing PropertiesOriginal ValueComments
Cure Time 6.00 hour4 hrs @ 25°C + 2 hrs @ 65°C
 24.0 hour
@Temperature 25.0 °C
Pot Life 60 min
 
Descriptive Properties
Color Black
Mix Ratio, parts by weight100/26Resin/Hardener

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PTRAC105 / 71033

Proto3000 – 3D Engineering Solutions

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