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solder replacement adhesives

Lucas-Milhaupt SIL-FOS® Silver/ Copper/ Phosphorus Alloy
Categories: Metal; Nonferrous Metal; Copper Alloy; Solder/Braze Alloy

Material Notes:

Applications: Sil-Fos was developed primarily for use on copper, but their use has extended to other nonferrous copper base alloys. It is used extensively on refrigeration units, air conditioning apparatus, electrical conductors, copper and brass pipe fittings, and other copper and brass equipment.

Characteristics: Sil-Fos is copper rich, filler metals that are self-fluxing on copper by virtue of their phosphorus content. Sil-Fos, because of its higher phosphorus content, is more fluid than Sil-Fos 5 when heated rapidly to its flow point. Sil-Fos has less tendency to form large fillets or to fill poorly fitted joints with large clearances cannot be maintained or where fillets are specified.

The self-fluxing of these filler metals is effective on copper only. With copper-base alloys, such as bass or bronze, the joints should be fluxed with Handy-Flux. Sil-Fos should not be used on nickel-base alloys, as the phosphorus reacts with the nickel or iron to form brittle compounds at the interface of the joints.

Both Sil-Fos is mutually soluble with copper and copper alloy base metals.

This metal has a strong tendency to liquate (i.e. to separate into low and high melting constituents) if heated slowly through its melting range, as normally occurs in furnace brazing. The results in leaving a skull of unmelted alloy behind which may objectionable from the standpoint of appearance. In furnace brazing it is preferable to preplace the alloys inside the joint where the skull is not visible.

Specifications:This filler metal conform to the following specifications: AWS A5.8 BCuP-5, ASME Boiler & Pressure Vessel Code, Sec II-C, SFA5.8 BCuP-5

Information provided by Lucas-Milhaupt, Inc.

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Physical PropertiesMetricEnglishComments
Density 8.44 g/cc0.305 lb/in³
 
Mechanical PropertiesMetricEnglishComments
Tensile Strength, Ultimate 207 - 241 MPa30000 - 35000 psiCopper butt joint
 241 - 276 MPa35000 - 40000 psiBrass butt joint
 241 - 276 MPa35000 - 40000 psiNickel-Silver butt joint
 80.0 MPa
@Temperature 427 °C
11600 psi
@Temperature 800 °F
Brass butt joint
 109 MPa
@Temperature 427 °C
15800 psi
@Temperature 800 °F
Copper butt joint
 163 MPa
@Temperature 260 °C
23600 psi
@Temperature 500 °F
Copper butt joint
 197 MPa
@Temperature 260 °C
28500 psi
@Temperature 500 °F
Brass butt joint
 221.0 MPa
@Temperature 93.3 °C
32050 psi
@Temperature 200 °F
Copper butt joint
 234 MPa
@Temperature 93.3 °C
34000 psi
@Temperature 200 °F
Brass butt joint
Elongation at Break 2.0 - 5.0 %2.0 - 5.0 %% in 2", Nickel-Silver butt joint
 15 - 20 %15 - 20 %% in 2", Copper butt joint
 20 - 25 %20 - 25 %% in 2", Brass butt joint
 2.9 %
@Temperature 427 °C
2.9 %
@Temperature 800 °F
in 2", Brass butt joint
 9.4 %
@Temperature 427 °C
9.4 %
@Temperature 800 °F
in 2", Copper butt joint
 19.2 %
@Temperature 260 °C
19.2 %
@Temperature 500 °F
in 2", Brass butt joint
 19.2 %
@Temperature 93.3 °C
19.2 %
@Temperature 200 °F
in 2", Brass butt joint
 24.5 %
@Temperature 260 °C
24.5 %
@Temperature 500 °F
in 2", Copper butt joint
 32.8 %
@Temperature 93.3 °C
32.8 %
@Temperature 200 °F
in 2", Copper butt joint
 
Electrical PropertiesMetricEnglishComments
Electrical Resistivity 0.0000174 ohm-cm0.0000174 ohm-cm
 
Thermal PropertiesMetricEnglishComments
Melting Point 640.6 - 801.7 °C1185 - 1475 °F
Solidus 640.6 °C1185 °FMelting Point
Liquidus 801.7 °C1475 °FFlow Point
 
Processing PropertiesMetricEnglishComments
Processing Temperature 704 - 816 °C1300 - 1500 °FBrazing Range
 
Component Elements PropertiesMetricEnglishComments
Copper, Cu 79 - 81 %79 - 81 %
Other, total <= 0.15 %<= 0.15 %
Phosphorus, P 4.8 - 5.2 %4.8 - 5.2 %
Silver, Ag 14.5 - 15.5 %14.5 - 15.5 %
 
Descriptive Properties
ColorGray

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Solder Replacement
RoHS Compliant Adhesives for Solder Replacement
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