Morgan Advanced Ceramics Lightweight Thermal Ceramic

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Morgan Advanced Ceramics Lightweight Thermal Ceramic
Categories:	Ceramic; Oxide
Material Notes:	Insulating Aggregate/Perlite raw material base. Hydraulic bond. A 1200°C insulating material with density and thermal conductivity designed to meet Petrochem lightweight specifications. Can be installed by casting, gunning or trowelling. Conforms to ASTM Class P. Applications: Backup insulation in two component linings in petrochemical process units Hot face lining in ductwork from waste heat recovery boilers and process unit F.C.C.U. linings – regenerator Hydrogen or reducing atmosphere linings Radiant section in steam flood generators Steam flood generator convection sections and target walls Cat cracker regenerator linings Petrochemical applications Information provided by Morgan Advanced Materials
Key Words:	Thermal Ceramics
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Physical Properties	Metric	English	Comments

Bulk Density	1.20 g/cc	0.0434 lb/in³	dried to 110°C
Grain Size	<= 5000 µm	<= 5000 µm

Mechanical Properties	Metric	English	Comments
Compressive Strength	2.50 MPa @Treatment Temp. 1400 °C	363 psi @Treatment Temp. 2550 °F	Cold Crushing Strength
	3.00 MPa @Treatment Temp. 1000 °C	435 psi @Treatment Temp. 1830 °F	Cold Crushing Strength
	3.50 MPa @Treatment Temp. 815 °C	508 psi @Treatment Temp. 1500 °F	Cold Crushing Strength
	5.00 MPa @Treatment Temp. 110 °C	725 psi @Treatment Temp. 230 °F	Cold Crushing Strength

Thermal Properties	Metric	English	Comments
Thermal Conductivity	0.370 W/m-K @Temperature 600 °C	2.57 BTU-in/hr-ft²-°F @Temperature 1110 °F
Maximum Service Temperature, Air	<= 1200 °C	<= 2190 °F
Shrinkage	0.00 - 0.20 % @Treatment Temp. 110 °C	0.00 - 0.20 % @Treatment Temp. 230 °F
	0.30 % @Treatment Temp. 815 °C	0.30 % @Treatment Temp. 1500 °F
	0.70 % @Treatment Temp. 1000 °C	0.70 % @Treatment Temp. 1830 °F
	1.4 % @Treatment Temp. 1400 °C	1.4 % @Treatment Temp. 2550 °F

Component Elements Properties	Metric	English	Comments
Al2O3	32 %	32 %
CaO	12.1 %	12.1 %
Fe2O3	7.0 %	7.0 %
K2O+Na2O	2.3 %	2.3 %	Na2O + K2O
MgO	0.60 %	0.60 %
SiO2	45 %	45 %
TiO2	1.8 %	1.8 %

Descriptive Properties
Net Material Required (kg/m³)	1160
Water Addition	35-38% by weight, 8.75-9.5L per bag, 25kg bag weight.

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CMORF6377 / 203161

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