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Chemically Resistant adhesives

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ITW Insulcast® 136 Epoxy Potting/Encapsulation Compound
Categories: Polymer; Thermoset; Epoxy

Material Notes: Insulcast® solutions are compounds designed for potting and encapsulating. INSULCAST 136 is an easy to use epoxy casting/potting compound exhibiting excellent adhesion to metals, ceramics and most plastics. When properly cured with INSULCURE 11B, INSULCAST 136 will conform to the requirements of MIL-I-16923, Types B, C & D, and will not support fungusgrowth.

Information provided by ITW Performance Polymers.

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Physical PropertiesOriginal ValueComments
Specific Gravity 0.950 g/ccUncured. Insulcure 11B
 0.970 g/ccUncured. Insulcure 9
 1.59 g/ccUncured. Insulcast 136
Viscosity 55 cPInsulcure 9; ASTM D2393
 700 cPInsulcure 11B; ASTM D2393
 25000 cPInsulcure 11B; ASTM D2393
 30000 cPInsulcure 9; ASTM D2393
 80000 cPInsulcast 136; ASTM D2393
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 87cured. Insulcure 9; ASTM D2240
 89cured. Insulcure 11B; ASTM D2240
Tensile Strength 10000 psicured. Insulcure 9; ASTM D638
 10200 psicured. Insulcure 11B; ASTM D638
Elongation at Break 2.0 - 4.0 %Cured. Insulcure 11B; ASTM D638
 2.0 - 4.0 %Cured. Insulcure 9; ASTM D638
Flexural Strength 15500 psiCured. Insulcure 9; ASTM D790
 17000 psiCured. Insulcure 11B; ASTM D790
Compressive Strength 15000 psiCured. Insulcure 9; ASTM D695
 15500 psiCured. Insulcure 11B; ASTM D695
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 5.00e+16 ohm-cmInsulcure 11B; ASTM D150
 5.00e+16 ohm-cmInsulcure 9; ASTM D150
Dielectric Constant 4.8
@Frequency 1000 Hz
Insulcure 11B; ASTM D150
 4.8
@Frequency 1000 Hz
Insulcure 9; ASTM D150
Dielectric Strength 440 V/milInsulcure 11B; ASTM D149
 440 V/milInsulcure 9; ASTM D149
Dissipation Factor 0.020
@Frequency 1000 Hz
ASTM D150
 0.020
@Frequency 1000 Hz
ASTM D150
 
Thermal PropertiesOriginal ValueComments
CTE, linear 40.0 µm/m-°CCured. Insulcure 11B
 40.0 µm/m-°CCured. Insulcure 9
Thermal Conductivity 5.00 BTU-in/hr-ft²-°FCured. Insulcure 11B
 5.00 BTU-in/hr-ft²-°FCured. Insulcure 9
Maximum Service Temperature, Air 105 °CInsulcure 9
 155 °CInsulcure 11B
Heat Distortion Temperature 80.0 °CLoad Not Reported. Insulcure 9
 155 °CLoad Not Reported. Insulcure 11B
Shrinkage 0.20 %Cured. Insulcure 9
 0.20 %Cured. Insulcure 11B
 
Processing PropertiesOriginal ValueComments
Pot Life 30.0 min
@Temperature 25.0 °C
Insulcure 9
 150 min
@Temperature 25.0 °C
Insulcure 11B
Shelf Life 12.0 MonthInsulcast 136
 12.0 MonthInsulcure 11B
 12.0 MonthInsulcure 9
 
Descriptive Properties
ColorAmberUncured. Insulcure 9
 AmberUncured. Insulcure 11B
 BlackUncured. Insulcast 136
Mix Ratio by weight100:6-7Insulcast 136:Insulcure 9
 100:9-10Insulcast 136:Insulcure 11B

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PITWIN9098 / 239608

Chemically Resistant adhesives

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