ITW Devcon® Ceramic Repair Compound

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ITW Devcon® Ceramic Repair Compound
Categories:	Polymer; Thermoset; Epoxy
Material Notes:	A high performance, trowelable, ceramic-filled epoxy for rebuilding worn or damaged equipment. Uses; Rebuild worn pump casings and suction plates; repair tube sheets, heat exchangers and other circulating water equipment; restore worn chutes and hoppers; repair and rebuild butterfly and gate valves. Features: Excellent chemical resistance, Resists corrosion, erosion and cavitations, Non-sagging, creamy putty. Information provided by ITW Performance Polymers.
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Physical Properties	Metric	English	Comments

Specific Gravity	1.55 g/cc	1.55 g/cc
Solids Content	100 %	100 %

Mechanical Properties	Metric	English	Comments
Hardness, Shore D	86	86	ASTM D2240
Flexural Strength	40.5 MPa	5870 psi	ASTM D790
Compressive Strength	70.60 MPa	10240 psi	ASTM D695
Shear Strength	15.38 MPa	2231 psi	ASTM D1002
Adhesive Bond Strength	15.38 MPa	2231 psi	Adhesive Tensile Shear; ASTM D1002

Electrical Properties	Metric	English	Comments
Dielectric Constant	3.8	3.8	ASTM D150
Dielectric Strength	13.8 kV/mm	351 kV/in	ASTM D149

Thermal Properties	Metric	English	Comments
CTE, linear	43.6 µm/m-°C	24.2 µin/in-°F	ASTM D696
Thermal Conductivity	0.720 W/m-K	5.00 BTU-in/hr-ft²-°F	ASTM C177
Maximum Service Temperature, Air	65.6 °C	150 °F	Temperature Resistance - Wet
	177 °C	350 °F	Temperature Resistance - Dry
Shrinkage	0.24 %	0.24 %	Linear During cure; ASTM D2566

Processing Properties	Metric	English	Comments
Cure Time	960 min @Temperature 24.0 °C	16.0 hour @Temperature 75.2 °F	Functional cure
	10100 min @Temperature 24.0 °C	168 hour @Temperature 75.2 °F	As Tested
Pot Life	45.0 min @Temperature 23.9 °C	45.0 min @Temperature 75.0 °F

Descriptive Properties
Chemical/Solvent Resistance	1,1,1-Trichloroethane: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Aluminum Sulfate 10%: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Benzene: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Chlorinated Solvent: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Gasoline (Unleaded): Excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Hydrochloric Acid 10%: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Kerosene: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Mineral Spirits: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Nitric 50%: poor		30 day immersion at 75°F. Sample cured 7 days at RT
	Phosphoric Acid 10%: very good		30 day immersion at 75°F. Sample cured 7 days at RT
	Potassium Hydroxide 40%: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Sodium Hydroxide 10%: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Sodium Hydroxide 50%: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
	Sulfuric 50%: very good		30 day immersion at 75°F. Sample cured 7 days at RT
	Sulfuric Acid 10%: excellent		30 day immersion at 75°F. Sample cured 7 days at RT
Color	Dark Blue
Coverage	72 in²/lb		Cured. @ 1/4"
Mix Ratio by volume	3.3:1
Mix Ratio by weight	4.7:1
Recoat Time	3 to 5 hrs
Specific Volume (in.³/lb)	17.9		Cured
Viscosity	Mixed. Putty

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PITWD9197 / 239707

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