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Beryllium-Copper Alloy 165C, UNS C82400, TB00 Temper
Categories: Metal; Nonferrous Metal; Beryllium Alloy; Copper Alloy; Copper Casting Alloy

Material Notes: High strength combined with the highest modulus of elasticity of any copper alloy makes this a good spring material. Fairly high electrical conductivity, a corrosion resistance comparable to copper, and outstanding fatigue strength and wear resistance.

Casting methods recommended for this alloy: Centrifugal, Investment, Permanent Mold, Plaster, and Sand.

Applications: seam welder electrodes, projection welder dies, spot welding tips, beam welder shapes, water cooled holders, arms bushing for resistance welding, clutch rings, brake drums.

Test specimen: TB00 temper, solution treated at 800-815°C.

Key Words: BeCu; beryllium copper alloy 165C, CA 824, FED QQ-C-390 (CA824)
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Physical PropertiesOriginal ValueComments
Density 8.31 g/cc
 
Mechanical PropertiesOriginal ValueComments
Hardness, Rockwell B 59
Tensile Strength, Ultimate 415 MPa
Tensile Strength, Yield 140 MPa
@Strain 0.2 %
Elongation at Break 40 %In 50 mm
Modulus of Elasticity 128 GPa
Poissons Ratio 0.30
Machinability 30 %UNS C36000 (free-cutting brass) = 100%
Shear Modulus 50.0 GPa
 
Electrical PropertiesOriginal ValueComments
Electrical Resistivity 0.0000690 ohm-cm
@Temperature 20.0 °C
 
Thermal PropertiesOriginal ValueComments
CTE, linear 17.0 µm/m-°C
@Temperature 20.0 - 200 °C
Specific Heat Capacity 0.420 J/g-°C
Thermal Conductivity 109 W/m-K
@Temperature 20.0 °C
Melting Point 865 °CIncipient
 900 - 1000 °C
Solidus 900 °C
Liquidus 995 °C
Shrinkage 1.56 %Patternmaker's Shrinkage (3/16 in./ft.)
 
Processing PropertiesOriginal ValueComments
Solution Temperature 790 - 815 °C
Aging Temperature 345 °C
Casting Temperature 1025 - 1080 °CHeavy castings
 1080 - 1135 °CLight castings
 
Component Elements PropertiesOriginal ValueComments
Aluminum, Al <= 0.15 %
Beryllium, Be 1.65 - 1.75 %
Chromium, Cr <= 0.10 %
Cobalt, Co 0.20 - 0.40 %
Copper, Cu >= 96.4 %
Iron, Fe <= 0.20 %
Lead, Pb <= 0.020 %
Nickel, Ni <= 0.10 %
Tin, Sn <= 0.10 %
Zinc, Zn <= 0.10 %

References for this datasheet.

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