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Master Bond adhesives

Morgan Advanced Ceramics Kao-Tab® Monolithics SR Thermal Ceramic
Categories: Ceramic; Oxide
Material Notes: Gun / hand ram installation. Kao-Tab SR is a special application 88%-alumina monolithic designed for gunning or hand ramming. It maintains high strength throughout the temperature range of 3000°F (1649°C). Key features are high strength and excellent slag resistance (both basic and acidic types).

Applications:

  • FCCU transfer lines where more abrasion resistance is needed
  • Secondary ammonia reformer linings where low silica is desired
  • Recovery boiler
  • Upper furnace walls
  • Recovery/cyclone boilers
  • Lower furnace walls and floor
  • Cyclone boilers

Information provided by Morgan Advanced Materials
Key Words: Thermal Ceramics
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Physical PropertiesMetricEnglishComments
Density 2.564 - 2.724 g/cc
@Temperature 816 °C		0.09263 - 0.09841 lb/in³
@Temperature 1500 °F		fired; ASTM C134
 
Mechanical PropertiesMetricEnglishComments
Modulus of Rupture  0.00620 - 0.0100 GPa
@Temperature 816 °C,
Time 18000 sec		0.899 - 1.45 ksi
@Temperature 1500 °F,
Time 5.00 hour		fired
 0.00700 - 0.0100 GPa
@Temperature 104 °C,
Time 86400 sec		1.02 - 1.45 ksi
@Temperature 219 °F,
Time 24.0 hour		dried
 0.00830 - 0.0150 GPa
@Temperature 1649 °C,
Time 18000 sec		1.20 - 2.18 ksi
@Temperature 3000 °F,
Time 5.00 hour		fired
Compressive Strength  34.0 - 62.0 MPa
@Temperature 104 °C,
Time 86400 sec		4930 - 8990 psi
@Temperature 219 °F,
Time 24.0 hour		dried, Cold Crushing Strength; ASTM C133
 41.0 - 62.0 MPa
@Temperature 1649 °C,
Time 18000 sec		5950 - 8990 psi
@Temperature 3000 °F,
Time 5.00 hour		fired, Cold Crushing Strength; ASTM C133
 58.0 - 59.0 MPa
@Temperature 816 °C,
Time 18000 sec		8410 - 8560 psi
@Temperature 1500 °F,
Time 5.00 hour		fired, Cold Crushing Strength; ASTM C133
Abrasion 7.0 - 14
@Temperature 816 °C		7.0 - 14
@Temperature 1500 °F		cm3 loss, fired; ASTM C704
 
Thermal PropertiesMetricEnglishComments
Thermal Conductivity  1.30 W/m-K
@Temperature 1371 °C		9.02 BTU-in/hr-ft²-°F
@Temperature 2500 °F		ASTM C201
 1.40 W/m-K
@Temperature 1093 °C		9.72 BTU-in/hr-ft²-°F
@Temperature 1999 °F		ASTM C201
 1.60 W/m-K
@Temperature 815 °C		11.1 BTU-in/hr-ft²-°F
@Temperature 1500 °F		ASTM C201
 1.70 W/m-K
@Temperature 538 °C		11.8 BTU-in/hr-ft²-°F
@Temperature 1000 °F		ASTM C201
 1.80 W/m-K
@Temperature 260 °C		12.5 BTU-in/hr-ft²-°F
@Temperature 500 °F		ASTM C201
Maximum Service Temperature, Air <= 1649 °C<= 3000 °F
Shrinkage  0.00 - 0.20 %
@Treatment Temp. 104 °C,
Time 86400 sec		0.00 - 0.20 %
@Treatment Temp. 219 °F,
Time 24.0 hour		dried; ASTM C113
 0.10 - 0.30 %
@Treatment Temp. 816 °C,
Time 18000 sec		0.10 - 0.30 %
@Treatment Temp. 1500 °F,
Time 5.00 hour		fired; ASTM C113
 
Processing PropertiesMetricEnglishComments
Shelf Life 12.0 Month12.0 Month
 
Component Elements PropertiesMetricEnglishComments
Al2O3 88 %88 %
CaO 4.2 %4.2 %
Fe2O3 7.1 %7.1 %
Na2O 0.40 %0.40 %
SiO2 0.20 %0.20 %
 
Descriptive Properties
Placement, average (kg)75to place 1m3
Water Addition6-8%, casting by vibrating pouring.

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