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Master Bond adhesives

SABIC LEXAN™ 103R PC (Americas)
Categories: Polymer; Thermoplastic; Polycarbonate (PC)

Material Notes: UL rated HB as of 10/97. 200 series recommended when V-2 rating required. Nonhalogenated. 7.0 MFR, for thicker sections without sinks. UV Stabilized for outdoor and lighting. Internal mold release.

Information provided by SABIC

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Physical PropertiesMetricEnglishComments
Specific Gravity 1.20 g/cc1.20 g/ccASTM D792
 1.20 g/cc1.20 g/ccASTM D792
Density 1.19 g/cc0.0430 lb/in³ASTM D792
Water Absorption 0.15 %0.15 %24 hours; ASTM D570
Moisture Absorption at Equilibrium 0.35 %0.35 %ASTM D570
 0.58 %
@Temperature 100 °C
0.58 %
@Temperature 212 °F
ASTM D570
Linear Mold Shrinkage, Flow 0.0050 - 0.0070 cm/cm
@Thickness 3.20 mm
0.0050 - 0.0070 in/in
@Thickness 0.126 in
SABIC method
Melt Flow 7.0 g/10 min
@Load 1.20 kg,
Temperature 300 °C
7.0 g/10 min
@Load 2.65 lb,
Temperature 572 °F
ASTM D1238
 
Mechanical PropertiesMetricEnglishComments
Hardness, Rockwell M 7070ASTM D785
Hardness, Rockwell R 118118ASTM D785
Tensile Strength at Break 65.0 MPa9430 psi50 mm/min; ASTM D638
Tensile Strength, Yield 62.0 MPa8990 psi50 mm/min; ASTM D638
Elongation at Break 110 %110 %50 mm/min; ASTM D638
Elongation at Yield 7.0 %7.0 %50 mm/min; ASTM D638
Flexural Yield Strength 93.0 MPa13500 psi1.3 mm/min, 50 mm span; ASTM D790
Flexural Modulus 2.34 GPa339 ksi1.3 mm/min, 50 mm span; ASTM D790
Izod Impact, Notched 9.07 J/cm17.0 ft-lb/inASTM D256
Izod Impact, Unnotched 32.04 J/cm60.02 ft-lb/inASTM D4812
Tensile Impact Strength 546 kJ/m²260 ft-lb/in²ASTM D1822
Falling Dart Impact 169 J125 ft-lbASTM D3029
Taber Abrasion, mg/1000 Cycles 1010CS-17, 1 kg; ASTM D1044
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity >= 1.00e+17 ohm-cm>= 1.00e+17 ohm-cmASTM D257
Dielectric Constant  2.96
@Frequency 1e+6 Hz
2.96
@Frequency 1e+6 Hz
ASTM D150
 3.17
@Frequency 50.0 - 60.0 Hz
3.17
@Frequency 50.0 - 60.0 Hz
ASTM D150
Dielectric Strength 14.9 kV/mm
@Thickness 3.20 mm
378 kV/in
@Thickness 0.126 in
in air; ASTM D149
Dissipation Factor  0.00090
@Frequency 50.0 - 60.0 Hz
0.00090
@Frequency 50.0 - 60.0 Hz
ASTM D150
 0.010
@Frequency 1e+6 Hz
0.010
@Frequency 1e+6 Hz
ASTM D150
Comparative Tracking Index 250 - 400 V250 - 400 VUL 746A
Hot Wire Ignition, HWI 7.0 - 15 sec7.0 - 15 secUL 746A
High Amp Arc Ignition, HAI 60 - 120 arcs60 - 120 arcsUL 746A
High Voltage Arc-Tracking Rate, HVTR 25.4 - 80.0 mm/min1.00 - 3.15 in/minUL 746A
 
Thermal PropertiesMetricEnglishComments
CTE, linear, Parallel to Flow 68.4 µm/m-°C
@Temperature -40.0 - 95.0 °C
38.0 µin/in-°F
@Temperature -40.0 - 203 °F
ASTM E831
Specific Heat Capacity 1.25 J/g-°C0.299 BTU/lb-°FASTM C 351
Thermal Conductivity 0.190 W/m-K1.32 BTU-in/hr-ft²-°FASTM C177
Deflection Temperature at 0.46 MPa (66 psi) 137 °C
@Thickness 6.40 mm
279 °F
@Thickness 0.252 in
unannealed; ASTM D648
Deflection Temperature at 1.8 MPa (264 psi) 132 °C
@Thickness 6.40 mm
270 °F
@Thickness 0.252 in
unannealed; ASTM D648
Vicat Softening Point 154 °C309 °FRate B/50; ASTM D1525
UL RTI, Electrical 130 °C266 °FUL 746B
UL RTI, Mechanical with Impact 130 °C266 °FUL 746B
UL RTI, Mechanical without Impact 130 °C266 °FUL 746B
Flammability, UL94 HB
@Thickness 0.760 mm
HB
@Thickness 0.0299 in
UL 94
 
Optical PropertiesMetricEnglishComments
Refractive Index 1.5861.586ASTM D542
Haze 1.0 %
@Thickness 2.54 mm
1.0 %
@Thickness 0.100 in
ASTM D1003
Transmission, Visible 88 %
@Thickness 2.54 mm
88 %
@Thickness 0.100 in
ASTM D1003
 
Processing PropertiesMetricEnglishComments
Nozzle Temperature 305 - 325 °C581 - 617 °FInjection Molding
Zone 1 290 - 310 °C554 - 590 °F
Zone 2 300 - 320 °C572 - 608 °F
Zone 3 310 - 330 °C590 - 626 °F
Melt Temperature 310 - 330 °C590 - 626 °F
Mold Temperature 80.0 - 115 °C176 - 239 °F
Drying Temperature 120 °C248 °FInjection Molding
Dry Time 3.00 - 4.00 hour3.00 - 4.00 hourInjection Molding
 48.0 hour48.0 hourCumulative; Injection Molding
Moisture Content 0.020 %0.020 %
Back Pressure 0.300 - 0.700 MPa43.5 - 102 psi
Shot Size 40 - 60 %40 - 60 %
Vent Depth 0.00250 - 0.00760 cm0.000984 - 0.00299 in
Screw Speed 40 - 70 rpm40 - 70 rpm
 
Descriptive Properties
UV-light, water exposure/immersionF1UL 746C

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