Thermal Ceramics Kaolite 2200-HS Insulation Castables

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Thermal Ceramics Kaolite 2200-HS Insulation Castables
Categories:	Ceramic; Oxide
Material Notes:	Kaolite 2200-HS is a medium weight, high strength castable that resists thermal shock, and has excellent volume stability. Features: Light weight and low thermal conductivity reduce both the quantity of heat storage and heat transfer producing significant savings in furnace fuel consumption Lower densities reduce the amount of supporting furnace steelwork required and provide more insulation with a thinner lining. Applications: Backup insulation in two component linings in petrochemical process units Hot face lining in ductwork from waste heat recovery boilers and process unit F.C.C.U. linings - regenerator. Hydrogen or reducing atmosphere linings Radiant section in steam flood generators. Hydrogen or reducing atmosphere linings. Steam flood generator convection sections and target walls Cat cracker regenerator linings Petrochemical applications Information provided by Thermal Ceramics Data has not been recently verified. Please contact manufacturer for current information.
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Physical Properties	Original Value	Comments

Density	1.074 - 1.25 g/cc	Fired at 1500°F
	1.09 - 1.25 g/cc	Fired at 2200°F

Mechanical Properties	Original Value	Comments
Modulus of Rupture	0.250 - 0.400 ksi	Dried 18-24 hours at 220°F; ASTM C133
	0.150 - 0.250 ksi @Treatment Temp. 816 °C, Time 18000 sec	ASTM C133
	0.200 - 0.300 ksi @Treatment Temp. 1200 °C, Time 18000 sec	ASTM C133
Compressive Strength	4.83 - 8.28 MPa	Fired 5 hours at 2200°F
	4.83 - 10.34 MPa	Fired 5 hours at 1500°F
	5.86 - 9.66 MPa	Dried for 18-24 hours at 220°F

Thermal Properties	Original Value	Comments
Thermal Conductivity	1.90 BTU-in/hr-ft²-°F @Temperature 260 °C	ASTM C417
	2.02 BTU-in/hr-ft²-°F @Temperature 538 °C	ASTM C417
	2.11 BTU-in/hr-ft²-°F @Temperature 816 °C	ASTM C417
	2.19 BTU-in/hr-ft²-°F @Temperature 1090 °C	ASTM C417
Maximum Service Temperature, Air	2200 °F
Shrinkage	0.10 - 0.55 % @Temperature 816 °C, Time 18000 sec	ASTM C113
	0.30 - 1.0 % @Temperature 1200 °C, Time 18000 sec	ASTM C113
	0.00 - 0.20 % @Treatment Temp. 104 °C	Dried 18-24 hours; ASTM C113

Processing Properties	Original Value	Comments
Shelf Life	12.0 Month

Component Elements Properties	Original Value	Comments
Al2O3	43 %
Alkalis	0.20 %
CaO	25 %
Fe2O3	3.2 %
MgO	0.10 %
SiO2	28 %
TiO2	0.80 %

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