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Toray PMC CFRT® TL-2100 Semi-Flex, Thermoplastic Composite Laminate
Categories: Polymer; Thermoplastic

Material Notes: All grades of Toray PMC CFRT® (TL-2100) consist of the same composition resin, carbon fiber, and laminate concept of our proprietary sandwich construction. The carbon fiber (graphite) provides strength, stiffness, and durability. TL-2100 Semi-Flex, Semi-Rigid, Rigid, and Ultra differ only in terms of the volume of carbon fiber used and the thickness of the sheet material. TL-2100’s custom-designed weave provides high-strength carbon fiber in the longitudinal direction of an orthotic.

Features:

  • “Thin and Light” for proper fit within the shoe without raising the foot
  • Custom-designed weave provides high-strength carbon fiber in the longitudinal direction of an orthotic to enhance stability
  • A full radius on one end for enhanced forming of heel cups for ease of distribution to podiatry laboratories
  • Produced and sold in dried precut rectangular plates in moisture-resistant bags that are ready for fabrication into orthotics
  • Five standard sizes cover the full range of orthotic requirements but is also available in full sheet format (1220 mm x 910 mm). All products have a .007” film on the outside to improve durability
Product Type And Composition: CFRT® (Continuous Fiber Reinforced Thermoplastic) composite with carbon fiber and modified Polymethylmethacrylate (acrylic) resin

Typical Applications:

  • Foot Supports
  • Orthotics
  • Preforms

Information provided by Toray Performance Materials Corporation.

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Physical PropertiesOriginal ValueComments
Thickness 330 micronsInner core
 1778 microns
 
Mechanical PropertiesOriginal ValueComments
Flexural Strength 275 MPa
@Thickness 0.177 mm
Flexural Modulus 11.0 GPa
@Thickness 0.177 mm
 
Descriptive Properties
Carbon fiber tow size3K x 6K
Flex load75 kg0.177 cm
Polypro replacement3.2–4.8 mm
Rigidity495 N-cm0.177 cm

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PTORAY8065 / 265463

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