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Ensinger PEI

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Borealis Visico™ FR4450/LE4439 Polyethylene, Silane Crosslinkable Halogen Free Flame Retardant Insulation Compound
Categories: Polymer; Thermoplastic; Polyethylene (PE)

Material Notes: Visico FR4450/LE4439 is a natural, halogen free, moisture-induced crosslinking polyethylene compound system designed for use as low voltage wire insulation and jacketing. The combination of Visico FR4450 base resin and LE4439 catalyst, provides a highly scorch retardant compound system with excellent thermal stability and good flame retardant properties. Visico FR4450/LE4439 contains a patented scorch retardant additive that increases the processing window for a silane crosslinkable compound system and minimizes the tendency for premature crosslinking in the extruder, head or die. A finished compound system that is composed of 95 parts of Visico FR4450 and 5 parts of LE4439 is recognized by Underwriters Laboratories as "Visico FR4450/LE4439". Visico FR4450/LE4439 is designed to reduce normal PE flame spread characteristics and achieve an HB-1 flame rating on 14 AWG wires and larger. LE4439 also provides, in addition to catalyst, a stabilization package containing suitable antioxidants, and a metal deactivator. Cable insulation with a proper mixture of Visico FR4450 (95 parts) and LE4439 (5 parts) exhibits excellent thermo-oxidative stability in contact with aluminum or copper. Visico FR4450/LE4439 can be readily pigmented to a variety of colors using standard wire & cable color concentrates designed for thermoplastic or crosslinked polyethylene.

Applications: Visico FR4450/LE4439 is recommended for use as insulation and jacket for low voltage control cables and power cables up to 6 kV.

Specifications: Visico FR4450/LE4439 in combination meets the applicable requirements as below when processed using sound extrusion and testing procedure: UL 44 and UL 854

Information provided by Borealis AG

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Physical PropertiesOriginal ValueComments
Density 0.940 g/ccLE4439; ASTM D792
 1.10 g/ccVisico FR4450; ASTM D792
Melt Flow 0.700 g/10 min
@Load 2.16 kg,
Temperature 190 °C
ASTM D1238
Storage Temperature 10.0 - 30.0 °C
 
Mechanical PropertiesOriginal ValueComments
Tensile Strength 15.0 MPaASTM D412
Elongation at Break <= 5.00 %Hot Creep Test (150 °C, 0,20 MPa), Permanent deformation; ICEA T-28-562
 <= 50.0 %Hot Creep Test (150 °C, 0,20 MPa), Elongation under load; ICEA T-28-562
 >= 300 %ASTM D 412
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity >= 10.0 ohm-cm[POcm]; ASTM D257
Dielectric Constant <= 3.00
@Frequency 50 Hz
ASTM D150
Dielectric Strength 22.0 kV/mmASTM D149
 
Thermal PropertiesOriginal ValueComments
Oxygen Index 32.0 %ASTM D2863
 
Processing PropertiesOriginal ValueComments
Zone 1 130 °C
Zone 2 140 °C
Zone 3 150 °C
Zone 4 160 °C
Zone 5 170 °C
Shelf Life 18.0 Month
 
Descriptive Properties
Corrosivity of combustion fumes1,5 µS/mmConductivity, IEC 60754-2

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PBORE9923 / 323280

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