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Ensinger PEI

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Melos Mecoline S TP 1039 F Halogen-free, thermoplastic, highly flame retardant sheathing
Categories: Polymer; Thermoplastic

Material Notes: Halogen-free, thermoplastic, flame retardant sheathing compound for data communications, low and medium voltage cables

Compound class: Sheathing

Compound category: TP

Flame retardant: MDH

Standards: DIN EN 50363-8 TM7; DIN VDE 0276-604 HM4; DIN VDE 0281 part 14 TM7; IEC 60092-360 SHF 1; VDE 0207 part 24 HM2, HM4; VDE 0250 part 215 HM5; UL 1277 Oil Res I; UL 1277 Oil Res II; IEC 60502-1 ST8

Typical applications: Halogen-free, low smoke, thermoplastic, highly oil and extra fuel resistant, flame retardant compound for the sheathing of data communication, low and medium voltage cables for moving applications. (e. g. Telecomm/ Shipboard/Green Energy)

Features: Flame retardant; Halogen-free; Low smoke; Flexible; Flexible at low temperatures: Oil resistant

Information provided by Melos

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Physical PropertiesOriginal ValueComments
Density 1.63 g/ccpressed plaques, 155°C / 5 min; DIN EN ISO 1183-1A
Melt Flow 3.6 g/10 min
@Load 21.6 kg,
Temperature 210 °C
DIN EN ISO 1133
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 34pressed plaques, 155°C / 5 min; DIN ISO 7619-1
Tensile Strength 11.8 MPaextruded tapes; IEC 60811-501
 7.777 MPa
@Temperature 150 °C,
Time 360000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 9.75 MPa
@Temperature 100 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 10.55 MPa
@Temperature 23.0 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 10.821 MPa
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Diesel; IEC 60811-404
 11.175 MPa
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Fluid IRM 903; IEC 60811-404
 11.894 MPa
@Temperature 80.0 °C,
Time 5.18e+6 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 11.977 MPa
@Temperature 100 °C,
Time 605000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 14.5 MPa
@Temperature 100 °C,
Time 605000 sec
extruded tapes, After ageing in air oven; IEC 60811-401
Elongation at Break 219 %extruded tapes; IEC 60811-501
 44 %
@Temperature -50.0 °C
DIN EN ISO 527
 56 %
@Temperature -40.0 °C
DIN EN ISO 527
 166.002 %
@Temperature 100 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 166.002 %
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Diesel; IEC 60811-404
 167.973 %
@Temperature 100 °C,
Time 605000 sec
extruded tapes, After ageing in air oven; IEC 60811-401
 170.39 %
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Fluid IRM 903; IEC 60811-404
 176.08 %
@Temperature 150 °C,
Time 360000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 187.47 %
@Temperature 23.0 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 188.56 %
@Temperature 100 °C,
Time 605000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 198.85 %
@Temperature 80.0 °C,
Time 5.18e+6 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
Penetration 1.0
@Temperature 80.0 °C,
Time 21600 sec
[%] Hot pressure test, extruded tapes; IEC 60811-508
Tear Strength 6.50 kN/mextruded tapes; BS 6469:99.1
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 105 °C
Minimum Service Temperature, Air -50.0 °C
 
Processing PropertiesOriginal ValueComments
Processing Temperature 180 - 200 °CTool
 200 - 210 °CMaximum mass temperature
Zone 1 140 - 160 °C
Zone 2 160 - 180 °C
Zone 3 170 - 190 °C
Zone 4 170 - 190 °C
Zone 5 175 - 195 °C
Adapter Temperature 180 - 200 °C
Head Temperature 180 - 200 °C
Drying Temperature 60.0 - 70.0 °C
Dry Time 4.00 - 6.00 hour
Shelf Life 12.0 Month
 
Component Elements PropertiesOriginal ValueComments
Loss on Ignition(%) 44 %pressed plaques, 155°C / 5 min; ASTM D 2863 A
 
Descriptive Properties
Cold bend testNo cracksat -30°C, IEC 60811-504
Cone calorimeter heat flux 50 kW/m²113 m²/m²TSR, ISO 5660
 170 kW/m²PHRR, ISO 5660
 54 MJ/m²THR, ISO 5660
 57 sTTI, ISO 5660
Main burning propertiesnot detectableHalogen acid gas content, DIN EN 60754-1

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PMELOS018 / 296125

Proto3000 – 3D Engineering Solutions

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