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Metal adhesives

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ITW Insulcast® RTVS A-4000 Silicone Potting/Encapsulation Compound
Categories: Polymer; Thermoset; Silicone; Silicone, RTV, Encapsulation Grade

Material Notes: Insulcast® solutions are compounds designed for potting and encapsulating. INSULCAST RTVS A-4000 is a two component solvent based silicone resin adhesive with excellent lap shear and peel strengths at elevated temperatures. RTVS A-4000 can be used to bond silicones, Mylar, metals and many engineering plastics, and will maintain significant peel strength up to 300°F. It will retain flexibility over an elevated temperature range of -73° to 260 °C. RTVS A-4000 is approved for use within the Army Missile Command, The Department of the Army and is available for use by all agencies of the Department of Defense under MIL-A-47317(MI). The overall balance of peel strength, cohesion, lap shear strength and high temperature holding power observed in RTVS A-4000 adhesive provides a versatility that makes this product useful in a wide variety of fastening and bonding applications.

Information provided by ITW Performance Polymers.

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Physical PropertiesOriginal ValueComments
Specific Gravity 0.950 g/ccUncured. Part B
 0.990 g/ccUncured. Part A
Solids Content 55 %uncured
Viscosity 50 cPPart B; ASTM D2393
 900 - 2500 cPMixed, Part A, Part B; ASTM D1084
 1000 - 5000 cPPart A; ASTM D2393
 
Mechanical PropertiesOriginal ValueComments
Adhesive Bond Strength 120 psisilicone to aluminum lap shear; ASTM D624
 130 psiMylar to Mylar lap shear; ASTM D624
Peel Strength 0.000250 kN/mCured. Mylar to Mylar @ 180°
 >= 36.0 pli
 
Electrical PropertiesOriginal ValueComments
Dielectric Strength 450 V/milASTM D149
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 260 °C
Minimum Service Temperature, Air -73.0 °C
Flash Point 40.0 °FCOC. Uncured
 
Processing PropertiesOriginal ValueComments
Cure Time 8.00 hour
@Temperature 200 °C
 24.0 - 96.0 hour
@Temperature 23.0 °C
Pot Life 24.0 minPart A, Part B. Refrigerated
Shelf Life 6.00 MonthPart A, Part B
 
Descriptive Properties
Colorclearpart B, uncured
 light strawpart A, uncured
Mix Ratio by weight0.0694826388888889Part A: Part B
SolventToluene

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PITWIN9127 / 239637

Metal adhesives

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