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ITW Insulcast® 504 Epoxy Potting/Encapsulation Compound
Categories: Polymer; Thermoset; Epoxy

Material Notes: Insulcast® solutions are compounds designed for potting and encapsulating. INSULCAST 504 is an unfilled 100% solids epoxy resin casting or impregnating material. The product has excellent physical and electrical properties.

Information provided by ITW Performance Polymers.

Vendors: No vendors are listed for this material. Please click here if you are a supplier and would like information on how to add your listing to this material.
 
Physical PropertiesOriginal ValueComments
Specific Gravity 0.950 g/ccUncured. Insulcure 11B
 0.970 g/ccUncured. Insulcure 9
 1.18 g/ccUncured. Insulcast 504
Viscosity 55 cPInsulcure 9; ASTM D2392
 175 - 200 cPUncured, mixed. Insulcure 9; ASTM D2393
 300 cPUncured, mixed. Insulcure 11B; ASTM D2393
 700 cPInsulcast 504; ASTM D2392
 700 cPInsulcure 11B; ASTM D2392
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore D 75 - 80cured. Insulcure 9; ASTM D2240
 85cured. Insulcure 11B; ASTM D2240
Tensile Strength 10700 psicured. Insulcure 9; ASTM D638
 11000 psicured. Insulcure 11B; ASTM D638
Elongation at Break 4.5 %Cured. Insulcure 9; ASTM D638
 5.0 %Cured. Insulcure 11B; ASTM D638
Flexural Strength 17500 psiCured. Insulcure 9; ASTM D790
 18000 psiCured. Insulcure 11B; ASTM D790
Compressive Strength 14000 psiCured. Insulcure 9; ASTM D695
 15500 psiCured. Insulcure 11B; ASTM D695
Izod Impact, Notched 0.200 J/cmCured. Insulcure 11B
 0.200 J/cmCured. Insulcure 9
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+15 ohm-cmInsulcure 11B; ASTM D257
 2.60e+15 ohm-cmInsulcure 9; ASTM D257
Dielectric Constant 4.0
@Frequency 1000 Hz
Insulcure 9; ASTM D150
 4.2
@Frequency 1000 Hz
Insulcure 11B; ASTM D150
Dielectric Strength 425 V/milInsulcure 9; ASTM D149
 435 V/milInsulcure 11B; ASTM D149
Dissipation Factor 0.010
@Frequency 1000 Hz
Insulcure 11B; ASTM D150
 0.022
@Frequency 1000 Hz
Insulcure 9; ASTM D150
 
Thermal PropertiesOriginal ValueComments
CTE, linear 61.0 µm/m-°CCured. Insulcure 9
 75.0 µm/m-°CCured. Insulcure 11B
Thermal Conductivity 1.60 BTU-in/hr-ft²-°FCured. Insulcure 11B
 1.60 BTU-in/hr-ft²-°FCured. Insulcure 9
Maximum Service Temperature, Air 105 °CInsulcure 9
 155 °CInsulcure 11B
Heat Distortion Temperature 75.0 °CLoad Not Reported. Insulcure 9
 155 °CLoad Not Reported. Insulcure 11B
 
Processing PropertiesOriginal ValueComments
Pot Life 30.0 min
@Temperature 25.0 °C
Insulcure 9.100 grams
 360 min
@Temperature 25.0 °C
Insulcure 11B. 100 grams
Shelf Life 12.0 MonthInsulcast 504
 12.0 MonthInsulcure 11B
 12.0 MonthInsulcure 9
 
Descriptive Properties
ColorAmberUncured. Insulcure 9
 AmberUncured. Insulcure 11B
 BlackUncured. Insulcast 504
Mix Ratio by weight100:12504:Insulcure 9
 100:18504:Insulcure 11B

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