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Ensinger PEI

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Melos Mecoline S TP 1034 F Halogen-free, thermoplastic, flame retardant sheathing
Categories: Polymer; Thermoplastic

Material Notes: Halogen-free, thermoplastic, flame retardant sheathing compound for low and medium voltage cables

Compound class: Sheathing

Compound category: TP

Flame retardant: ATH

Standards: DIN EN 50363-8 TM7; DIN VDE 0276-604 HM4; DIN VDE 0281 part 14 TM7; IEC 60092-360 SHF 1; VDE 0207 part 24 HM2, HM4; VDE 0250 part 215 HM5; UL 1277 Oil Res I; UL 1277 Oil Res II; IEC 60502-1 ST8

Typical applications: Halogen-free, low smoke, thermoplastic, highly oil and extra fuel resistant, flame retardant compound for the sheathing of low and medium voltage cables for moving applications. (e. g. Green Energy/Shipboard)

Features: Flame retardant; Halogen-free; Low smoke; Flexible; Flexible at low temperatures; Oil resistant

Information provided by Melos

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Physical PropertiesOriginal ValueComments
Density 1.60 g/ccpressed plaques, 165°C / 5 min.; DIN EN ISO 1183-1A
pH >= 6.45Corrosivity; IEC 60754-2
Mooney Viscosity 71
@Temperature 160 °C
ML (1+4); DIN ISO 289-1
 
Mechanical PropertiesOriginal ValueComments
Hardness, Shore A 88pressed plaques, 165°C / 5 min.; DIN ISO 7619-1
Tensile Strength 15.0 MPaextruded tapes; IEC 60811-501
 10.3 MPa
@Temperature 100 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 11.1 MPa
@Temperature 150 °C,
Time 360000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 13.01 MPa
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Diesel; IEC 60811-404
 13.3 MPa
@Temperature 23.0 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 13.3 MPa
@Temperature 136 °C,
Time 605000 sec
extruded tapes, Water purified; IEC 60811-404
 13.5 MPa
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Fluid IRM 903; IEC 60811-404
 13.995 MPa
@Temperature 80.0 °C,
Time 5.18e+6 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 14.505 MPa
@Temperature 100 °C,
Time 605000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
Elongation at Break 200 %extruded tapes; IEC 60811-501
 24 %
@Temperature -50.0 °C
DIN EN ISO 527
 37 %
@Temperature -40.0 °C
DIN EN ISO 527
 147 %
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Diesel; IEC 60811-404
 152.8 %
@Temperature 70.0 °C,
Time 605000 sec
extruded tapes, Fluid IRM 903; IEC 60811-404
 166.4 %
@Temperature 100 °C,
Time 605000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 169 %
@Temperature 136 °C,
Time 605000 sec
extruded tapes, Water purified; IEC 60811-404
 169 %
@Temperature 100 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 171 %
@Temperature 23.0 °C,
Time 86400 sec
extruded tapes, Diesel; IEC 60811-404
 186.6 %
@Temperature 80.0 °C,
Time 5.18e+6 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
 210 %
@Temperature 150 °C,
Time 360000 sec
extruded tapes, Fluid IRM 902; IEC 60811-404
Penetration 14
@Temperature 90.0 °C,
Time 21600 sec
[%] Hot pressure test, extruded tapes; IEC 60811-508
 16
@Temperature 100 °C,
Time 21600 sec
[%] Hot pressure test, extruded tapes; IEC 60811-508
 21
@Temperature 120 °C,
Time 21600 sec
Hot pressure test, extruded tapes; IEC 60811-508
 
Thermal PropertiesOriginal ValueComments
Maximum Service Temperature, Air 105 °C
Minimum Service Temperature, Air -75.0 °C
Brittleness Temperature -75.0 °CASTM D 746
 
Processing PropertiesOriginal ValueComments
Processing Temperature 180 - 200 °CTool
 200 - 210 °CMaximum mass temperature
Zone 1 140 - 160 °C
Zone 2 160 - 180 °C
Zone 3 170 - 190 °C
Zone 4 170 - 190 °C
Zone 5 175 - 195 °C
Adapter Temperature 180 - 200 °C
Head Temperature 180 - 200 °C
Drying Temperature 60.0 - 70.0 °C
Dry Time 4.00 - 6.00 hour
Shelf Life 12.0 Month
 
Component Elements PropertiesOriginal ValueComments
Loss on Ignition(%) 40 %pressed plaques, 155°C / 5 min; ASTM D 2863 A
 
Descriptive Properties
Cold bend testNo cracksat -40°C, IEC 60811-504
Conductivity=0.72 µS/mmpressed plaques, 155°C / 5 min, IEC 60754-2
Heat shockPass1h at 150°C, IEC 60811-509
Main burning properties<5 mg/gAmount of halogen acid gas, IEC 60754-1
Pulley flexing test>30000 cyclesEN 50 396 cl. 6.2
Toxicity index4.57EN 50305
Water absorption0.97 mg/cm2after 240h at 70°C, IEC 60811-402
 0.99 mg/cm2after 24h at 90°C, IEC 60811-402

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PMELOS014 / 296121

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