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Master Bond adhesives

DuPont™ Nomex® 410 Paper, 7 mil Nominal Thickness
Categories: Other Engineering Material; Composite Fibers; Polymer; Film; Thermoset; Aramid

Material Notes: Nomex® Type 410 is a calendared insulation paper which offers high inherent dielectric strength, mechanical toughness, flexibility, and resilience. It is the original form of Nomex® paper and is widely used in a majority of electrical applications.

General NOMEX Information: Nomex® is a family of aromatic polyamide (aramid) fibers. This family consists of staple fibers, continuous filament yarns, paper, and spunlaced fabrics. The paper is produced from two forms of the aramid polymer. Small fibrous binder particles (fibrids) derived directly from the polymer under high shear conditions are mixed with short fibers (floc) which are cut to length from a fiber filament. The floc and fibrids are combined in a water based slurry from which a continuous sheet is produced on a specialized papermaking machine. This initial paper (as in Type 411) is low density and has poor properties. Subsequent densification and internal bonding is achieved by high temperature calendaring. The resulting paper is mechanically strong and has good electrical properties. Some uses for paper product include insulation in electric motors and transformers, wire wrapping, and honeycombed strength members in many aircraft. Nomex® brand fibers are inherently flame resistant: the flame resistance is a polymer property and does not diminish with the life of the fiber.

Nomex® meta-aramid, poly(meta-phenyleneisophthalamide), is prepared from meta-phenylenediamine and isophthaloyl chloride in an amide solvent. It is a long chain polyamide in which at least 85% of the amide linkages are attached directly to two aromatic rings. The meta oriented phenylene forms bends in the polymer chain, reducing chain rigidity as compared to the para orientation in the chemically similar Kevlar® chain. This flexible polymer chain gives Nomex® more textile-like qualities while retaining high temperature properties similar to Kevlar®.

Information provided by DuPont.

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Physical PropertiesMetricEnglishComments
Bulk Density 0.950 g/cc0.0343 lb/in³
Density 0.950 g/cc0.0343 lb/in³
Thickness 178 microns7.00 milNominal
 183 microns7.20 milTypical; ASTM D374
 
Mechanical PropertiesMetricEnglishComments
Film Elongation at Break, MD 18 %18 %ASTM D828
Film Elongation at Break, TD 14 %14 %ASTM D828
Tear Strength, Total 27.0 N6.07 lb (f)Initial in TD; ASTM D1004
 50.0 N11.2 lb (f)Initial in MD; ASTM D1004
Elmendorf Tear Strength, MD 2.17 g/micron55.0 g/milCalculated from mfr's report of 3.9 N per TAPPI-414 and the typical thickness
Elmendorf Tear Strength, TD 4.13 g/micron105 g/milCalculated from mfr's report of 7.4 N per TAPPI-414 and the typical thickness
Film Tensile Strength at Break, MD 119.8 MPa17380 psiCalculated from mfr's report of 219 N/cm per ASTM D828 and the typical thickness
Film Tensile Strength at Break, TD 60.7 MPa8800 psiCalculated from mfr's report of 111 N/cm per ASTM D828 and the typical thickness
 
Electrical PropertiesMetricEnglishComments
Volume Resistivity 2.00e+16 ohm-cm2.00e+16 ohm-cm50% RH; tested on 10 mil thickness sample; ASTM D257
Surface Resistivity per Square 2.00e+16 ohm2.00e+16 ohmtested on 10 mil thickness sample; ASTM D257
Dielectric Constant 2.7
@Frequency 60 Hz
2.7
@Frequency 60 Hz
ASTM D150
Dielectric Strength 33.0 kV/mm838 kV/inAC Rapid Rise; ASTM D149
 55.0 kV/mm1400 kV/inFull-wave Impulse; ASTM D3426
Dissipation Factor 0.0060
@Frequency 60 Hz
0.0060
@Frequency 60 Hz
ASTM D150
 
Thermal PropertiesMetricEnglishComments
Thermal Conductivity 0.143 W/m-K
@Temperature 150 °C
0.992 BTU-in/hr-ft²-°F
@Temperature 302 °F
Maximum Service Temperature, Air 220 °C428 °F220°C insulation by UL, the US Navy, and other tests
Oxygen Index 27 - 32 %27 - 32 %Range at RT for Type 410; depends on thickness and density
Shrinkage, MD 0.60 %
@Temperature 300 °C
0.60 %
@Temperature 572 °F
Shrinkage, TD 0.20 %
@Temperature 300 °C
0.20 %
@Temperature 572 °F

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PDUNOMP03 / 33429

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