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Covestro Makrolon® Rx2635 Polycarbonate
Categories: Polymer; Thermoplastic; Polycarbonate (PC); Polycarbonate, Molded

Material Notes: MVR (300 °C/1.2 kg) 12 cm³/10 min; medical devices; suitable for sterilization with high-energy radiation; biocompatible according to many ISO 10993-1 test requirements; medium viscosity; easy release; injection molding - melt temperature 280 - 320 °C; available in color code 451118 only; transparent parts for medical devices

As of 1 September 2015, Bayer MaterialScience was separated from Bayer AG and officially adopted its new name – Covestro.

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Physical PropertiesOriginal ValueComments
Bulk Density 0.660 g/ccpellets; ISO 60
Density 1.20 g/ccISO 1183-1
Moisture Absorption at Equilibrium 0.12 %ISO 62, 50% RH
Water Absorption at Saturation 0.30 %ISO 62
Linear Mold Shrinkage 0.0060 - 0.0080 cm/cmparallel/normal; b.o. ISO 2577
Melt Flow 13 g/10 min
@Load 1.20 kg,
Temperature 300 °C
ISO 1133
 
Mechanical PropertiesOriginal ValueComments
Puncture Resistance 5300 N
@Temperature 23.0 °C
ISO 6603-2
Tensile Strength at Break 75.0 MPa50 mm/min; ISO 527-1,-2
Tensile Strength, Yield 67.0 MPa50 mm/min; ISO 527-1,-2
Elongation at Break >= 50 %Nominal, 50 mm/min; ISO 527-1,-2
 130 %50 mm/min; b.o. ISO 527-1,-2
Elongation at Yield 6.1 %50 mm/min; ISO 527-1,-2
Tensile Modulus 2400 MPa1 mm/min; ISO 527-1,-2
Izod Impact, Notched (ISO) 12.0 kJ/m²
@Thickness 3.00 mm,
Temperature -30.0 °C
complete break; ISO 7391/b.o. ISO 180-A
 65.0 kJ/m²
@Thickness 3.00 mm,
Temperature 23.0 °C
partial break; ISO 7391/b.o. ISO 180-A
Charpy Impact Unnotched NB
@Temperature 23.0 °C
ISO 179-1eU
 NB
@Temperature -30.0 °C
ISO 179-1eU
 NB
@Temperature -60.0 °C
ISO 179-1eU
Puncture Energy 60.0 J
@Temperature 23.0 °C
ISO 6603-2
 
Electrical PropertiesOriginal ValueComments
Volume Resistivity 1.00e+14 ohm-cmIEC 60093
Surface Resistance 1.00e+16 ohmIEC 60093
 
Thermal PropertiesOriginal ValueComments
CTE, linear, Parallel to Flow 65.0 µm/m-°C
@Temperature 23.0 - 55.0 °C
ISO 11359-1,-2
CTE, linear, Transverse to Flow 65.0 µm/m-°C
@Temperature 23.0 - 55.0 °C
ISO 11359-1,-2
Deflection Temperature at 0.46 MPa (66 psi) 133 °CISO 75-1,-2
Deflection Temperature at 1.8 MPa (264 psi) 121 °CISO 75-1,-2
Vicat Softening Point 143 °C
@Load 5.10 kg
50°C/h; ISO 306
Flash Point 480 °CASTM D 1929
 550 °Cself ignition; ASTM D 1929
 
Processing PropertiesOriginal ValueComments
Melt Temperature 290 °CInjection molding; ISO 294
Mold Temperature 80.0 °CInjection molding; ISO 294
Injection Velocity 200 mm/secISO 294

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